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GROWSPAN

™

GOTHIC PRO GREENHOUSES AND SYSTEMS

Revision date: 05.29.19

FRAME ASSEMBLY

After all ground posts are driven in place and rafters are

assembled, assemble the frame.

NOTE:

The required baseboards shown in the diagrams

throughout these instructions are not included and must be

supplied by the customer.

Contact Customer service at 1-800-245-9881 to purchase

baseboards, or for additional information.

ASSEMBLE AND PRE-MARK THE PURLINS

The following steps describe one way to speed the

assembly process and eliminate the need to measure each

purlin as it is installed. Pre-marking the purlins ensures that

an accurate spacing of the rafter assemblies is achieved

and maintained during assembly.

Gather the Parts:
•  Pipe 1.315'' x 75'' swaged (#131S075)
•  Pipe 1.315'' x XX'' plain (#131P0XX)
•  Marker and tape measure

NOTE:

The purlins are part of the assembled frame and

run perpendicular to the rafter assemblies. Each purlin

consists of 1.315" x 75" (#131S075) swaged pipes (number

is determined by shelter length) and one (1) 1.315" x XX"

(#131P0XX) plain pipe.

ATTENTION:

The XX" represents the remaining length

required to reach the end of the shelter. Consult the Spec

Sheet for part identification.
1. Select the required pipe sections for one purlin and

connect these by inserting the swaged ends of the

pipes into the plain ends until the entire purlin is

assembled.

NOTE:

Assemble the purlins in a location that is

accessible during the assembly of the frame, but will

not interfere with the process of lifting and setting the

rafters.

2. Verify that each pipe joint is properly seated.

NOTE:

These pipes must be separated during the

assembly procedure. Do not fasten them together at

this time.

3. For the 48" rafter spacing, measure forty-eight and

three-quarters inches (48-3/4") from one end of the

assembled purlin and mark the distance on the pipe.

NOTE:

This first measurement is three-quarters (3/4)

of an inch longer than the on-center rafter spacing

to account for the length of purlin pipe that extends

through the end purlin clamp of the first end rafter.

RAFTER ASSEMBLY (continued)

INTERIOR RAFTER ASSEMBLY

Complete the following steps

for the interior rafters

1. Select the pipes for the first interior rafter assembly.

IMPORTANT:

Install cross connectors during the frame

assembly. End clamps are not used for interior rafters.

2. Slide one (1) band clamp (#QH1404) onto each of the

upper straight pipes on both sides of the peak pipe.

3. Connect rafter pipes and secure each joint with a Tek

screw.

4. Center the chord at the peak of the assembled rafter,

add a band clamp (#QH1402) to each end, and attach

these band clamps to the band clamps on the rafter.

Secure the band clamps to the pipes using a Tek screw

when the chord is in position.

ATTENTION:

ATTACH CHORD TO INTERIOR

RAFTER ONLY. Do not install chords on end rafters.

5. Once rafters are assembled, assemble the frame.

(#30G190SS401D)

(#190S063)

(#166P120)
(#190S075)

(#30G190SS403)

Band Clamp

(#QH1404)

Band Clamp

(#QH1402)

166P120

Interior Rafter

IMPORTANT:

If rafter support kits were purchased

for all or some of the interior rafters,

do not install

the 116P120 chord pipe at the peak (see below)

during the assembly of the interior rafters.

These

are not used when support kits are installed.

Review the support kit instructions to install those

components during rafter assembly.

Содержание Growers Supply GrowSpan 106310D

Страница 1: ...w a different but similar model STK DIMENSIONS 106310D 30 W x 12 H x 36 L 106311D 30 W x 12 H x 48 L 106312D 30 W x 12 H x 72 L 106313D 30 W x 12 H x 96 L 2019 Growers Supply All Rights Reserved Reproduction is prohibited without permission GrowSpan Gothic Pro Greenhouses and Systems ...

Страница 2: ...mportant step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchoring the structure Location should be away from structures that could cause snow to drift...

Страница 3: ... the pipe or tube Swaged ends of a pipe can be inserted into couplers and the straight ends of other pipes Tek Screw A self tapping fastener used to secure pipe joints and to fasten brackets to rafters ASSEMBLY PROCEDURE Following the instructions as presented will help ensure the proper assembly of your greenhouse Failing to follow these steps may result in an improperly assembled and anchored gr...

Страница 4: ...nd a baseboard to secure its lower section The materials for these components are not included and are supplied by the customer The example shows the required ribbon board and baseboard as attached to the frame Ribbon Board Baseboard A customer supplied baseboard and retaining board are also required to attach the curtain s lower edge See the exploded view that follows The baseboard runs the lengt...

Страница 5: ...547 Cross Connector 104074 Square to Round Tube Connect Bracket 102857 End Clamp 103496 Gearbox 104624 Square Tube Fitting QH1330 Angle Bracket 102197 Aluminum U Channel 104213 Aluminum U Channel Profile 104548 End Cap Profile Doors Fans Vents FAH320B FALB32B Carriage Bolt Hex Nut FAH009B FALB01B Carriage Bolt Hex Nut Aluminum 8 H Channel Profile 102717 Gearbox Drive 103544 Mounting Plate 102921 F...

Страница 6: ...l does not allow channel side out installation Use the diagrams on this page to install H channel with flat side facing out ATTENTION Use only 1 1 2 Tek screws to attach H channel to building frame Do not use shorter screws They will not hold Do not use washers on Tek screws when installing H channel ATTENTION Install all twin wall poly carbonate panels with UV protected side toward the sun UV pro...

Страница 7: ...ns Purlins Ground Post Chord OVERVIEW This section describes assembling your greenhouse For details please see section Assembling the Gothic Pro Greenhouse Components See illustration below to identify main parts of greenhouse 1 Locate the required parts for each assembly procedure 2 Assemble the rafters and frame and square the frame 3 Prepare and attach end panels 4 Install main cover 5 Attach t...

Страница 8: ...rner ground post 6 Repeat the same step for the last corner post NOTE The distance measured diagonally between corner posts must be equal for the building to be square 7 Check all dimensions and adjust if needed before driving the remaining posts to the required height 8 After all corner posts are accurately installed tie a string line between the tops of the corner ground posts on the same side o...

Страница 9: ...led when the two 2 end rafters are set onto the ground posts 1 Select the seven 7 pipes needed to assemble the first end rafter and arrange on a level surface 2 Slide six 6 end purlin clamps three on each side of the peak over the rafter pipes Position all end clamps at the rafter pipe joints Position the end clamps as shown NOTE Position all purlin clamps at the rafter pipe joints Consult the Qui...

Страница 10: ...nt is properly seated NOTE These pipes must be separated during the assembly procedure Do not fasten them together at this time 3 For the 48 rafter spacing measure forty eight and three quarters inches 48 3 4 from one end of the assembled purlin and mark the distance on the pipe NOTE This first measurement is three quarters 3 4 of an inch longer than the on center rafter spacing to account for the...

Страница 11: ...02547 5 16 x 2 1 2 machine bolts and 5 16 nuts Lifts ladders and assistants Rope or cable 1 Carefully stand the first end rafter slide a band clamp onto each rafter leg and place the leg pipes in the first set of ground posts Brace the rafter in place to keep it straight Depending on the frame size a lift and additional assistants may be needed Consult Quick Start section for details Rafter shown ...

Страница 12: ...he mark on the purlin with the center of the rafter to maintain the proper spacing Interior Rafter Align mark with center of rafter Purlin 11 Verify that the rafter spacing is forty eight inches 48 on center adjust as needed and tighten the cross connector 12 Secure the cross connector to the rafter and to the purlin using Tek screws See Quick Start section if needed 13 Repeat Steps 6 12 to instal...

Страница 13: ...differ from actual frame Ground Level Inside of Shelter Outside of Shelter BASEBOARD INSTALLATION The baseboard is supplied by the customer and is attached at ground level along both sides of the frame It helps keep the ground posts in place and also prevents the frame from working into the ground when anchored Attach the baseboards to the frame on the outside of the ground posts at this time Gath...

Страница 14: ...ound posts at the required depth The customer is responsible for providing a baseboard for this frame 4 Repeat the above steps to attach the remaining side struts to the shelter 5 After securing the struts verify that all clamps are secured with a Tek screw to the rafters 6 Verify that each pipe splice purlin and rafter is secured with a Tek screw 7 Complete the next procedure to anchor the assemb...

Страница 15: ...rams when deciding where to install the additional horizontal framing for accessories Consult the diagrams in the Quick Start section showing the polycarbonate panel locations and the locations of the aluminum trim and profile before repositioning any end wall vertical DO NOT REPOSITION THE END WALL VERTICALS USED AT THE SEAM OF TWO 2 POLYCARBONATE PANELS Always consult the installation guides tha...

Страница 16: ...square tube 102897 insert the swaged end of the long tube into the plain end of another tube and tap with a hammer to properly seat the tubes at the joint 11 On this assembled frame member mark the length determined in Step 9 above and subtract the amount needed to account for the square to round tube connect bracket which is attached to the top of the frame tube See the diagram that follows 12 Se...

Страница 17: ...be is plumb and tighten the band clamp bolt to lock the first door frame member in place 18 Choose the square tube for the door frame header and cut the swaged end to the proper length for the width of the rough door opening 19 Using two angle brackets attach the header tube to the end wall assembly between the vertical door frame tubes as shown Inside dimensions are shown Diagrams may show a diff...

Страница 18: ... longer tube One 1 square tube fitting 104624 to attach the support to the base tube of the end wall assembly One 1 square to round tube connect bracket 104074 to attach the tubing to the band clamp on the end rafter Front or outside of the greenhouse Square to Round Tube Connect Bracket Band Clamp Position all screws bolts and clamps so they will not damage the end wall panels when panels are att...

Страница 19: ...end frame diagram for additional information 1 Read the note regarding the installation of optional accessories at the beginning of the end wall installation section 2 Cut the tubes to the required length and attach to the end wall framing 3 Attach the frame supports at the top and bottom as previous described TAPE SHARP EDGES AND CONNECTORS After the frame is assembled check the frame for sharp e...

Страница 20: ...ve During preparation rest the edges of the panels on cardboard or other material to protect them from dirt and damage Seal the bottom edge of the panels with white vent tape Consult the polycarbonate panels Quick Start section for the location and lengths of each panel The diagrams are located at the back of these instructions ATTENTION Panels must be position as shown on the panel diagrams Using...

Страница 21: ...re sealed with the white vent tape Always remove the protective film and mark and install the UV protected side to the outside of the greenhouse Secure all polycarbonat panels as shown in the diagrams and photos below GLAZING PANEL 8MM POLYCARBONATE PANEL SPLICE H CHANNEL TEK SCREW END WALL FRAME TUBE END WALL FRAME TUBE TEK SCREW NEO BONDED WASHER Use a Tek screw and washer to secure panel to end...

Страница 22: ...ms at the back of these instructions Aluminum U channel profile is also installed at the bottoms of the panels above the doors to finish those edges 5 After installing all panels cut and attach the aluminum profile to the remaining upper edge of all polycarbonate panels NOTE For the rounded edges of the panels prepare the U channel profile as shown in the photos that follow a Cut angled notches fr...

Страница 23: ...led 4 Center the panel on the door frame 5 Using the long Tek screws and neo bonded galvanized washers to attach the panel to the horizontal cross tube of the door frame NOTE Attach the panel in the locations shown in the photo to hold the panel in place while installing the aluminum profile to the perimeter of the panel 6 Install aluminum U Channel profile to all edges of the polycarbonate panel ...

Страница 24: ...the other door Locations of door hinges may vary 11 At the top and sides of the end wall door opening on the inside of the frame attach end cap and allow it to extend below and into the door frame opening ATTENTION This profile acts as a stop for the double doors which prevents undo stress on the hinges Consult the photos that follow Inside View Outside View c Dashed line identifies where to attac...

Страница 25: ...lation Fan kit 5 Attach a second cover layer to the frame 6 Test the operation of the Inflation Fan kit INSTALL POLYLATCH U CHANNEL 102197 Gather parts Aluminum U Channel 102197 Ribbon board 2 x 6 see Page 29 Wood screws FA4652 1 4 x 4 carriage bolts 1 Measure height 48 maximum to identify top of drop down sides Attach poly latch channel at approximately 48 above ground on both sides of the frame ...

Страница 26: ...les in the cover at evenly spaced intervals and tie rope or straps to the cover NOTE The ropes or straps must be long enough to reach over the top of the building to the other side Long buildings require additional ropes to prevent tearing the main cover when it is pulled into place Keep the holes used to attach the rope or straps near the edge of the material and below where the cover will be sec...

Страница 27: ...maintained along the edge of the greenhouse NOTE The cover material is cut longer wider than is required to cover the greenhouse For easier anchoring allow approximately 10 to extend past the edge of the end rafter as the cover is anchored into place 8 Continue down both edges of the first end rafter until the entire length of the end of the main cover film is secured in place 9 Move to the other ...

Страница 28: ...cess cover material at the ends and sides DO NOT remove too much of the excess material Some excess main cover material the material that extends beyond the end rafters should remain in place to more easily re stretch the film if needed 15 Install drop down curtain FRAME CHECK Before you attach the drop down curtain inspect the frame for sharp edges or fasteners that could damage the curtain or ki...

Страница 29: ...aseboard A customer supplied baseboard and retaining board are also required to attach the curtain s lower edge See the exploded view that follows The baseboard runs the length of the frame at ground level The retaining board secures the curtain to the baseboard The baseboard and retaining board are supplied by the customer Fasteners 1 4 x 4 carriage bolts and FA4652 wood screws are included Depen...

Страница 30: ...g holes with the center of the end rafter 3 Mark plate mounting hole locations and drill the holes Use a 1 4 drill bit for the mounting holes 103544 Mounting Plate Figure 1 Actual mounting plate may differ from what is shown Gearbox Mounting Holes Axle Hole Plate Mounting Holes NOTE Do not position the mounting plate in a location where purlins clamps or other frame components will interfere with ...

Страница 31: ...y differ slightly from those shown in the diagrams 1 4 x 2 bolt and 1 4 nuts 131S075 Pipe plain end 102717 Drive 3 pieces Mounting bolts included with the mounting plate 1 4 x 4 carriage bolts and 1 4 nuts to mount plate to end rafter Diagram shows the assembled components 10 Carefully lift the assembly and insert the tapered free end of the 131S075 pipe through the 2 axle conduit hole in the end ...

Страница 32: ...e identification NOTE Do not allow the free end of the axle to touch the inside surface of the end wall Trim pipe if needed Axle must turn freely 18 After installing all sections of axle conduit for the first drop down curtain assembly verify that the axle conduit is level and that each conduit splice is secured with a Tek screw Step 14 19 Move to the gearbox and test the assembly using the crank ...

Страница 33: ...screw into the ribbon board next to the first rafter to secure the pulley INSTALL THE DROP DOWN CURTAIN continued NOTE Position the eye screw and pulley a few inches away from the rafter on either side of the rafter Pulley should hang freely from the eye screw Do not overtighten the screw 3 Move to the next rafter and repeat the steps to install another pulley Install one pulley for each rafter al...

Страница 34: ...on to the first plain end over tapered swaged end and tape the conduit joint using duct tape 4 Continue adding conduit sections and taping each joint until the conduit is as long as the curtain panel 5 Complete the curtain conduit installation by cutting the conduit so that it extends from the panel pocket approximately 1 at each end Tapered Swaged End 6 Align the curtain and the installed curtain...

Страница 35: ...ed for proper curtain operation 13 Drive two 2 FA4482 Tek screws with neo bonded washers 102921 into the axle conduit where the cord is located Do not fully seat the Tek screws to the conduit Allow space to remain between the washer and conduit 14 Verify that the curtain conduit remains against the baseboard and pull the slack from the cord 15 Weave the cord around the Tek screws as shown and tigh...

Страница 36: ...1 x 2 to adequately secure the curtain to the baseboard See the diagram below for an example Diagram may show a different frame and curtain assembly INSTALL THE DROP DOWN CURTAIN continued Panel Pocket with Conduit 2 Move to the bottom of the panel and with assistance evenly stretch the panel end to end along the baseboard 3 Take the first section of customer supplied retaining board and place it ...

Страница 37: ...dismantled and moved inspect all parts and connections before using Depending on the contents construction of the shelter shelter materials and shelter location the potential for condensation exists GrowSpan offers several items that can be used to alleviate a condensation condition Please contact a GrowSpan representative for additional information For replacement or missing parts call 1 800 245 ...

Страница 38: ...GROWSPAN GOTHIC PRO GREENHOUSES AND SYSTEMS 38 Revision date 05 29 19 QUICK START GUIDE 30 Gothic Pro Greenhouse Frame shown may differ in length from actual frame ...

Страница 39: ...Pipe Pipe Pipe IMPORTANT If rafter support kits were purchased for all or some of the interior rafters do not install the 116P120 chord pipe at the peak These are not used when support kits are installed Review the support kit instructions to install those components during rafter assembly ...

Страница 40: ... GREENHOUSES AND SYSTEMS 40 Revision date 05 29 19 SIDE PROFILE 106310D 36 0 Shelter Length 4 0 Rafter Spacing 131S075 131S075 131S075 131S075 131S075 131P0735 Customer Supplied Baseboards Customer Supplied Ribbon Boards ...

Страница 41: ...41 GROWSPAN GOTHIC PRO GREENHOUSES AND SYSTEMS Revision date 05 29 19 SIDE PROFILE 106311D Customer Supplied Baseboards Customer Supplied Ribbon Boards ...

Страница 42: ...GROWSPAN GOTHIC PRO GREENHOUSES AND SYSTEMS 42 Revision date 05 29 19 SIDE PROFILE 106312D Customer Supplied Baseboards Customer Supplied Ribbon Boards ...

Страница 43: ...ROWSPAN GOTHIC PRO GREENHOUSES AND SYSTEMS Revision date 05 29 19 SIDE PROFILE 106313D 15 131S075 131P0735 Customer Supplied Baseboards 96 0 Shelter Length 4 0 Rafter Spacing Customer Supplied Ribbon Boards ...

Страница 44: ...GROWSPAN GOTHIC PRO GREENHOUSES AND SYSTEMS 44 Revision date 05 29 19 CONNECTIONS ...

Страница 45: ...45 GROWSPAN GOTHIC PRO GREENHOUSES AND SYSTEMS Revision date 05 29 19 CONNECTION FRAME DETAILS ...

Страница 46: ...semble the end wall frame 92 1 4 INSIDE DIM 48 C L C L 98 1 4 C L C L 48 C L C L 22 7 8 C L C L 22 7 8 C L C L 48 C L C L 25 1 8 C L C L VIEW 1 VIEW 3 VIEW 2 NOTE COLUMNS NOT DIMENIONED HAVE A NON CRITICAL PLACEMENT AND ARE USED FOR POLYCARBONATE SUPPORT ALL END FRAMING TUBES ARE FULL LENGTH OR CUT FROM 1 1 2 X 1 1 2 SQUARE TUBING 96 3 4 Inside Dim ...

Страница 47: ...47 GROWSPAN GOTHIC PRO GREENHOUSES AND SYSTEMS Revision date 05 29 19 CONNECTION END WALL DETAILS ...

Страница 48: ... L 22 7 8 C L C L 25 1 8 C L C L 47 15 16 C L C L 25 1 8 C L C L 22 7 8 C L C L 48 C L C L NOTE COLUMNS NOT DIMENIONED HAVE A NON CRITICAL PLACEMENT AND ARE USED FOR POLYCARBONATE SUPPORT ALL END FRAMING TUBES ARE FULL LENGTH OR CUT ATTENTION Use only the 102897 square tubing to assemble the end wall frame ...

Страница 49: ...el does not allow channel side out installation Use the diagrams on this page to install H channel with flat side facing out ATTENTION Use only 1 1 2 Tek screws to attach H channel to building frame Do not use shorter screws They will not hold Do not use washers on Tek screws when installing H channel ATTENTION Install all twin wall poly carbonate panels with UV protected side toward the sun UV pr...

Страница 50: ...ELS FRONT VIEW EXCESS TRIMMED AND USED HERE EXCESS TRIMMED AND USED HERE 4 X 8 POLY 4 X 8 POLY H CHANNEL U CHANNEL 6 X 10 POLY 6 X 10 POLY 4 X 8 POLY ONE HALF 4 X 8 POLY 4 X 8 POLY 4 X 8 POLY 4 X 8 POLY 4 X 8 POLY ONE HALF 4 X 8 POLY NOTE INSTALL UV PROTECTED SIDE OF PANEL TO THE OUTSIDE ...

Страница 51: ... EXCESS TRIMMED AND USED HERE H CHANNEL 6 X 10 POLY 6 X 10 POLY 4 X 8 POLY 4 X 8 POLY 4 X 8 POLY 4 X 8 POLY 4 X 8 POLY POLY 4 X 8 POLY POLY 6 X 10 X POLY O 6 X 10 X POLY O 4 X 8 X POLY O POLY O POLY O 4 X 8 X POLY O 4 X 8 X POLY O 4 X 8 X POLY O 4 X 8 X POLY O 4 X 8 X POLY O NOTE INSTALL UV PROTECTED SIDE OF PANEL TO THE OUTSIDE ...

Страница 52: ...GROWSPAN GOTHIC PRO GREENHOUSES AND SYSTEMS 52 Revision date 05 29 19 MAIN COVER DETAILS Drop Down Curtain ...

Страница 53: ...53 GROWSPAN GOTHIC PRO GREENHOUSES AND SYSTEMS Revision date 05 29 19 Page reserved for customer notes ...

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