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INTRODUCTION 

 

 

 

Turkey  Rotary  Disc  Mover  is  the  MOST  IDEAL  machine  type  especially  for  the  feed  plants 
growing horizontally such as vetch, white clover, Lotus corniculatus and for reaping all kinds 
of meadow, pasture and feed plants and wild plants with the effect of the air current formed 
during the rotate of the discs. 
It  is  driven  by  the  tractor  tail  spindle  and  connected  to  it  with  three  point hitch  system. The 
movement is transmitted serially through its four fold belt pulley. The machine has 4-5-6 disc 
models. It has a safety mechanism against the damage which may occur if it hits a hard and 
big object (tree, stone, etc). It reduces the damage to a minimum by moving backwards when 
it hits an object. The Disc Mover rises up by hydraulic system. So the machine stays behind 
the  tractor  in  transport  position.  Grass-cutting  is  performed  on  sloppy  grounds  after  the 
machine is made suitable to the slope through the hydraulic piston. The grass that has been 
cut  can  be  picked  according  to  the  desired  sizes  by  the  direction  changer  part  that  is 
connected to the rear part of the machine. 
It provides a very low and high-quality cutting on the evened ground where it leaves spread 
the grass it has reaped with its high-quality cutting by leaving a one-type stubble. 

 

 

TRANSPORTING :  

 

Attention! 
When the machine tied tractor and tractor is working 

 
 

  Never carry anyone or any animal on the machine. 

 

  Pay attention on the traffic rules on public roads.

 

 

Check  out  the  lightening,  warnıng  decals,  and  protection  guards  before  starting  to 
work.

 

  Pay attention to work with the machine in the daylight. Especially at nights in public 

roads take care to have safety decal (light decal apparatus) on the machine.   

 

 

Transporting the machine, 

 

1.  Transporting  with  forklift

:  You  must  choose  a  forklift  according  to  the  weight  of  the 

machine. Hold the machine from its weight center. Connect the forklift hook on the machine 
from the weight center. Start transporting the machine. 

 
2.  Transporting  with  crane: 

This  method  is  same  as  transporting  with  forklift.  Hold  the 

machine from its weight center by crane. Pay attention if the security lock of the crane’s hook 
is workng safely. 

 
3.  Transporting  with  palette

:  Choose  palette  according  to  the  machine  dimensions. 

Transport the machine by forklift while it is on palette. 
 
 
 

Содержание T-DCBM-4

Страница 1: ......

Страница 2: ...ents which for functional purposes cannot be guarded Warning Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices Caution Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may a...

Страница 3: ...ration transport maintenance and storage of this equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator It is the operator s responsibility to read and understand all safety and operating instructions in the manual and to follow them Accidents can be avoided Working with unfamiliar equipment can lead to careless injuries Read this m...

Страница 4: ...that is connected to the rear part of the machine It provides a very low and high quality cutting on the evened ground where it leaves spread the grass it has reaped with its high quality cutting by leaving a one type stubble TRANSPORTING Attention When the machine tied tractor and tractor is working Never carry anyone or any animal on the machine Pay attention on the traffic rules on public roads...

Страница 5: ...ok and iron ropes Be sure that they are full of security Pic 1 Main parts of the machine 1 Main Chassis 2 Cutter Bar 3 Discs 4 Hydraulic Cylinder 5 Three Point Hitch System ATTENTION PAY ATTENTION TO BE NOT UNDER THE MACHINE WHILE TRANSPORTING ATTENTION TAKE CARE OF THE HOOKS AND IRON ROPES OF THE CRANE AND FORKLİFT TO BE SAFETY ENOUGH ...

Страница 6: ...p and bottom arms so that the machine is paralel to the land Note Meanwhile tractor must be in a smooth surface category Max draw power HP Bottom arm tractor connection pin hole diameterØ mm max min Top arm draw connection pin hole diameter Ø mm max min I 40 22 10 21 84 19 56 19 3 II 40 100 28 45 28 19 25 91 25 7 III 80 225 36 85 36 32 32 26 32 IV 180 400 50 8 49 7 45 5 45 2 Table 1 Sufficient tra...

Страница 7: ...er This safety position is for the tractor and for the rotation of fixed parts P T O shaft can only be connected when the P T O connection and engine are switched off and the ignition key is pulled down Connect the prescribed P T O shaft and secure the P T O shaft connection by a chain Make sure that the P T O shaft is in proper position on both ends The adjustment of the P T O shaft is necessary ...

Страница 8: ...only when the rotation is completely stopped P T O shaft protection must be fitted on and must be in perfect condition Use only original P T O shafts prescribed by your manufacturar Because the manufacturer will not take any responsibility if another shaft is used When the machine is taken to the farm Start the engine of the tractor for a minute Hold the machine with main hydraulic arm Attach the ...

Страница 9: ...e which are depended hdyrolic connection arms in a certain height When you re working with like Centrifuge fertilizer distributed machine front election arm must be in position control condition Safety Max Input rotation speed of the Rotary Disc Mower is 540 RPM After providing a convenient dept the machine is taken to the field with a convenient gear it is started up moving on and working Running...

Страница 10: ...and screws every day to see if they are tightened enough If not tighten them Change the broken and weared parts Choose the suitable parts while making maintenance The parts must be safety Use adequate tools and gloves during repairs mainteance and cleaning Lubricate the grease nipples periodically as shown in Pic 18 19 Use original spare parts Control the gear box oil level in each 50 hours of wor...

Страница 11: ... word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded Warning Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices Caution Indicates a potentially hazar...

Страница 12: ...familiar with all devices and elements for handling and with the functions before starting with the work Avoid wearing loose fitting clothes Clothes should fit tight to the operator s body Implements should be connected according to the instructions fastened to the prescribed devices and secured Never left the driving seat during driving Strating devices for remote control should be secured in a w...

Страница 13: ...14 TECHNICAL DOCUMENTS Tablo 4 Technical specification ...

Страница 14: ...VICES AFTER SALES SERVICE AND SAPARE PARTS MANUFACTURER INFORMATION TÜRKAY AGRICULTURAL MACHINERY Address Fatih Mah 191 Sk No 17 Sarnıç IZMIR Phone number 0090 232 281 54 04 281 63 30 281 63 31 Fax 0090 232 281 57 10 ...

Страница 15: ...112 1 2007 Safety of machinery Principles for risk assessment TS EN ISO 12100 1 2003 A1 2009 Safety of Machinery Basic Concepts General Principles for Design Par 1 Basic Terminology Methodology TS EN ISO 12100 2 2003 A1 2009 Safety of machinery safety distances to prevent danger zones being reached by the upper limbs TS EN ISO 13857 2008 Safety distance to prevent danger zones being reached by the...

Страница 16: ...17 SPARE PART LİSTS 1 Makina Son Montajı TDCBM4 1 TDCBM5 1 TDCBM6 1 ...

Страница 17: ...01 101 000000000 07 1 TDCBM4 1 7 Emniyet Kilidi Grubu 10402001 061 000000000 08 1 TDCBM4 1 8 Ara Gövde Grubu 10402001 010 000000000 09 1 TDCBM4 1 9 TDCBM5 1 9 TDCBM6 1 9 Muhafaza ve Perde Montajı 10402001 020 000000000 10402002 020 000000000 10402003 020 000000000 10 1 Hidrolik Vana G3 8 Hidrolik Vana G3 8 11 1 TDCBM4 1 3 5 Bağlantı Rekoru G3 8 10402001 040 022000000 12 3 RON BAK G3 8 Bakır Rondel...

Страница 18: ...19 1 1 YEDEK PARÇA LİSTESİ 1 1 Kesici Takım Montajı TDCBM4 1 1 TDCBM5 1 1 TDCBM6 1 1 ...

Страница 19: ...1 5 TDCBM5 1 1 5 TDCBM6 1 1 5 Alt Kızak 06 2 SIK KOV Ø10x10 Yarıklı Pim 07 2 3 4 TDCBM4 1 1 7 TDCBM5 1 1 7 TDCBM6 1 1 7 Bıçak Bağlantı Diski 08 1 TDCBM4 1 1 8 TDCBM5 1 1 8 TDCBM6 1 1 8 Kesici Gövde Alt Sacı 09 1 TDCBM4 1 1 9 Büyük Kızak 10 1 Raynel Raynel 11 1 Raynel Ø80 Raynel Ø80 12 1 TDCBM4 1 1 12 13 1 RUL 6208 Rulman 14 1 TDCBM4 1 1 14 Düz Dişli Z 45 15 1 TDCBM4 1 1 15 16 1 TDCBM4 1 1 16 Şanzı...

Страница 20: ...aşlı Cıvata 26 4 5 7 TDCBM4 1 1 26 Burç 27 8 CIV IMB M12x1 75x35 Cıvata Silindirik Başlı İmbus 28 4 TDCBM4 1 1 28 Küçük Bağlantı Parçası 29 8 SOMFIB AKB M12 Fiberli Somun 30 4 5 6 RON DÜZ M10 Düz Rondelâ 31 4 5 6 CIV AKB M10x1 5x20 Altı Köşe Başlı Cıvata 32 8 10 12 CIV AKB M10x1 5x24 Altı Köşe Başlı Cıvata 33 1 TDCBM4 1 1 33 Küçük Kızak 34 6 10 TDCBM4 1 1 34 Düz Dişli Z 45 35 10 11 12 TDCBM4 1 1 3...

Страница 21: ... 47 4 5 6 TDCBM4 1 1 47 Özel Somun M27x2 48 4 5 6 KEÇE YAG 45x60x8 Yağ Keçesi 49 4 5 6 TDCBM4 1 1 49 50 4 5 6 TDCBM4 1 1 50 51 8 10 12 SOMFIB AKB M12 10 9 Fiberli Somun 52 8 10 12 CIV KBB M12x 10 9 Kare Boyunlu Bombe Başlı Cıvata Özel 53 4 5 6 TDCBM4 1 1 53 Sağ Kesici Bıçak 54 2 TDCBM4 1 1 54 Kapak 55 4 5 6 TDCBM4 1 1 55 Sol Kesici Bıçak 56 2 TDCBM4 1 1 56 Tambur 57 1 TDCBM4 1 1 57 Büyük Bağlantı ...

Страница 22: ... 2 TDCBM5 1 2 TDCBM6 1 2 1 2 YEDEK PARÇA LİSTESİ 1 2 Amortisör Montajı TDCBM4 1 2 TDCBM5 1 2 TDCBM6 1 2 Poz Numarası Miktar Sipariş Numarası Açıklama Standart 01 1 TDCBM4 1 2 1 Dış Gövde 02 1 TDCBM4 1 2 2 Yay 03 1 TDCBM4 1 2 3 İç Gövde 04 1 GRE M8x1 Gresörlük ...

Страница 23: ...24 1 4 YEDEK PARÇA LİSTESİ 1 4 Üç Nokta Askı Montajı TDCBM4 1 4 TDCBM5 1 4 TDCBM6 1 4 ...

Страница 24: ...25 adet 07 1 TDCBM4 1 4 7 Kep Pimi 1 08 1 TDCBM4 1 4 8 Kep Pimi 2 09 1 TDCBM4 1 4 9 Askı Üst Pimi 10 1 FIRKETE Ø3 Firkete 11 1 TDCBM4 1 4 11 Üç Nokta Askı Küçük Yayı Ø28 5 L 125 12 2 RON DÜZ M20 Düz Rondelâ 13 2 SIK KOV Ø10x60 Yarıklı Pim 14 2 SIK KOV Ø6x50 Yarıklı Pim 15 1 TDCBM4 1 4 15 Firkete Lastik Bağlantısı 16 2 GRE M8x1 Gresörlük 17 1 TDCBM4 1 4 17 Zincir Bağlantı Kancası 18 1 SIK KOV Ø5x50...

Страница 25: ...26 1 7 YEDEK PARÇA LİSTESİ 1 7 Emniyet Kilit Montajı TDCBM4 1 7 TDCBM5 1 7 TDCBM6 1 7 ...

Страница 26: ...ı Açıklama Standart 01 1 TDCBM4 1 7 1 Kilit Büyük Gövdesi Kaynaklı 02 1 TDCBM4 1 7 2 Kilit Orta Gövdesi Kaynaklı 03 1 TDCBM4 1 7 3 Kilit Küçük Gövdesi Kaynaklı 04 1 TTCBM1651 1 3 10 Emniyet Yayı 05 1 RON DÜZ M14 Düz Rondelâ 06 1 SOMFIB AKB M14x2 Fiberli Somun 07 1 TDCBM4 1 4 22 Askı Alt Pimi 08 1 SIK KOV Ø8x40 Yarıklı Pim ...

Страница 27: ...28 1 8 YEDEK PARÇA LİSTESİ 1 8 Ara Gövde Kasnak Montajı TDCBM4 1 8 TDCBM5 1 8 TDCBM6 1 8 ...

Страница 28: ...ük Burç 07 1 TDCBM4 1 8 7 Ara Gövde Yayı 08 1 TDCBM4 1 8 8 Yay Merkezleme Borusu 09 1 TDCBM4 1 8 9 Saplama Sabitleme Parçası 10 2 TDCBM4 1 8 10 Bronz Yatak 11 1 TDCBM4 1 4 22 Askı Alt Pimi 12 1 TDCBM4 1 8 12 U Saplama Yayı 13 1 TDCBM4 1 8 13 U Saplama 14 1 TDCBM4 1 8 14 Küçük Cıvata Burcu 15 1 CIV AKB M27x60 8 8 Altı Köşe Başlı Cıvata 16 1 CIV AKB M27x90x50 8 8 Altı Köşe Başlı Cıvata 17 1 TDCBM4 1...

Страница 29: ... 26 2 TDCBM4 1 8 26 Davlumbaz Bağlantısı Uzun 27 1 TDCBM4 1 8 27 Davlumbaz Bağlantısı Kısa 28 2 RUL 6206 2RS Rulman 29 1 SEG MIL Ø30x2 5 CK75 Mil Segmanı 30 1 TDCBM4 1 8 30 Büyük Kasnak 31 1 KAMA 8x7x55 Kama 32 1 TDCBM4 1 8 32 Davlumbaz Sacı iç 33 1 TDCBM4 1 8 33 Küçük Kasnak 34 3 Rondelâ Düz ince Rondelâ 35 1 KAMA 10x8x50 Kama 36 1 TDCBM4 1 8 36 Davlumbaz Sacı Dış 37 1 TPNM4GS 1 5 26 17 Rondelâ 3...

Страница 30: ... 1 8 TDCBM6 1 8 Poz Numarası Miktar Sipariş Numarası Açıklama Standart 41 1 RON TIR M12 Düz Tırtırlı 42 1 TTSPSX180 43 Şaft Muhafazası 43 2 CIV AKB M8x25 8 8 Altı Köşe Başlı Cıvata 44 2 SOMFIB AKB M8 Fiberli Somun 45 4 KAYIŞ V 17x2800 Kayış V 17x2800 46 2 GRES M8x1 Gresörlük ...

Страница 31: ...32 1 9 YEDEK PARÇA LİSTESİ 1 9 Muhafaza ve Perde Montajı TDCBM4 1 9 TDCBM5 1 9 TDCBM6 1 9 ...

Страница 32: ...33 1 9 YEDEK PARÇA LİSTESİ ...

Страница 33: ...RON DÜZ M10 Düz Rondelâ 09 1 SOMFIB AKB M10 Fiberli Somun 10 4 CIV AKB M12x30 10 9 Altı Köşe Başlı Cıvata 11 4 RON DÜZ M12 Düz Rondelâ 12 2 CIV AKB M12x25 8 8 Altı Köşe Başlı Cıvata 13 2 SOMFIB AKB M12x1 75 Fiberli Somun 14 2 RON DÜZ M12 Düz Rondelâ 15 4 SOMFIB AKB M12x1 75 Fiberli Somun 16 2 CIV AKB M10x65 8 8 Altı Köşe Başlı Cıvata 17 4 CIV KBBB M8x20 8 8 Cıvata Kare Boyunlu Bombe Başlı 18 8 SOM...

Страница 34: ...35 1 1 16 Şanzıman Montajı TDCBM4 1 1 16 TDCBM5 1 1 16 TDCBM6 1 1 16 1 1 16 YEDEK PARÇA LİSTESİ ...

Страница 35: ...UL KON 30207 Konik Makara Yataklı Rulman 08 3 SIM 50x35x Layner 09 1 TDCBM4 1 1 16 9 Şanzıman Mili 10 1 KAMA A10x8x45 Kama 11 1 TDCBM4 1 1 16 11 Ayna Dişli 12 CIV IMB M12x1 75x45 Silindirik Başlı İmbus 13 1 Yağ Doldurma ve Havalandırma Tapası Yağ Doldurma ve Havalandırma Tapası 14 CIV IMB M12x1 75x40 Silindirik Başlı İmbus 15 1 TDCBM4 1 1 16 15 Şanzıman Gövdesi 16 1 Yağ Boşaltma Tapası Yağ Boşaltm...

Страница 36: ...TDCBM6 1 1 16 Poz Numarası Miktar Sipariş Numarası Açıklama Standart 21 1 RUL Sabit Bilyeli Rulman 22 1 SIM Layner 23 2 SEG DEL Ø80x2 5 CK75 Delik Segmanı 24 1 KEÇE YAG 35x80x10 Yağ Keçesi 25 1 SEG MIL Ø40x2 CK75 Mil Segmanı 26 1 RUL Rulman 27 1 RUL Rulman ...

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