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JL 450

23

12

6

8

12

6

12

6

8

a)

b)

c)

ASSEMBLY OF THE MECHANISM

Make sure that the both pressure bearings are 
installed in a correct position, that is, the bearing 
with bigger internal diameter should be facing 

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position of the two clutch engagement halves is 

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Place one of the clutch engagement halves 
on the working tble so that the handle is at 8 
o’clock position and the 3 slanted surfaces 
face up.
Grease the 3 slanted surfaces with vaseline 
and place the 3 rollers on the bottom of the 
slanted surfaces so that the thin ends point 
towards the middle. The other clutch enga-
gement half (without handle) has 3 slanted 
surfaces on one side and two holes drilled on 

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on when the winch is assembled.
Place one clutch engagement half (without the 
handle) so that the halves bottom out when 
the handle is at 8 o’clock position and the two 

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Be careful, there is only one correct position! 
Tape the halves together so that htey will stay 
together when you mount them on the drum 
axle.

1.

2.

3.

Install a protective plate. Check the clutch 
adjustment.

4.

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Race with smaller inside diameter

Race with larger inside diameter

Wire drum

Drum axle

The race with the larger inside 
diameter is towards the drum

The race with the larger inside 
diameter is towards the drum

Roller

Clutch engagement half

Clutch engagement half

Front plate

Main sprocket

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halves

Содержание JL 450

Страница 1: ...lmi Finland Tel 358 0 17 83 241 Fax 358 0 17 8324 372 ZZZ IDUPLIRUHVW OPERATION MAINTENANCE AND SPARE PARTS MANUAL SKIDDING WINCH JL 450 03152270 B EN 170108 ER READ THIS OPERATION AND MAINTENANCE MAN...

Страница 2: ......

Страница 3: ...hine in the optimal manner Although you have experience in using this kind of machinery read the operation and maintenance LQVWUXFWLRQV FDUHIXOO VLQFH WKH LQFOXGH LQIRUPDWLRQ HQDEOLQJ HI FLHQW DQG VDI...

Страница 4: ...pe serial number conforms to the directives 98 37 EC and 89 336 EC as amended and the national regulations bringing these directives into force Q GHVLJQLQJ WKH PDFKLQH WKH IROORZLQJ XQL HG VWDQGDUGV K...

Страница 5: ...ERS AND PLATES 10 MAIN PARTS AND ACCESSORIES 13 TECHNICAL SPECIFICATION 14 MOUNTING 15 PRE OPERATION CHECKS 16 CONTROLS 17 OPERATION 17 PRE OPERATION CHECKS 18 WINCHING 19 SKIDDING 19 DROPPING THE LOA...

Страница 6: ...r misuse caused by an untrained person s improper actions alterations made without the manufacturer s permission Written authorization must be requested from the manufacturer for any alterations to th...

Страница 7: ...rsons ZKR DUH XQZHOO RU XQGHU WKH LQ XHQFH RI GUXJV or alcohol MAINTENANCE The machine may only be serviced and repaired by professionals Electrical and hydraulic faults may only be repaired by author...

Страница 8: ...not attempt to carry out repairs that you are not fully familiar with Never carry out repairs of the hydraulic circuit when the system is pressurized When pressurized the oil spray can penetrate the s...

Страница 9: ...angles of more than 30 degrees It is extremely dangerous to be in the space between a load attached to the wire cable and the winch Check that all bystanders are at a safe distance of at least 15 met...

Страница 10: ...lowing plates and labels must be correctly attached to the machine Missing safety plates labels must be replaced immediately STICKERS AND PLATES 1 Machine plate JL450 40146530 2 Note See manual for op...

Страница 11: ...the lifting Watch out for a breaking cable Always use the protective screen 4 Nr 41014730 Note Before doing maintenance work turn off the motor remove the ignition key and disengage the P T O Accident...

Страница 12: ...not winch at sideways angles exceeding 30 degrees Crushing danger Do not stand in front of the winch when working Stand on the side at a distance of at least 6 ft from the winch Crushing danger Do no...

Страница 13: ...ACCESSORIES Pulley Lower snatchblock Cable optional Upper snatchblock Drive shaft Clutch engagement lever Latch rope Control rope Cable drum Finger protection Dozer blade Drum locking latch FFHVVRULH...

Страница 14: ...city Ultimate strength of the cable 1 96 kN mm2 100 m of 8 mm cable recommendation 80 m of 10 mm cable Winching speed 350 rpm 540 rpm 0 3 0 9 m s 0 5 1 4 m s Weight without cable 200 kg Clutch Mechani...

Страница 15: ...ned through universal shaft from tractor ASSEMBLY OF THE PTO SHAFT If the PTO shaft is too long it may get pressed when the three point hitch is lifted up This may cause damage to the bearings of the...

Страница 16: ...n needed With correct length you achieve good pulling strength and proper winding of the cable 1 2 3 4 5 6 7 PRE OPERATION CHECKS CABLE Check that the cable is faultless breakage risk there are no twi...

Страница 17: ...ck that the winching trail is clear and that the tractor s parking brake is on Do not run the tractor at a high idle when winching Maximum P T O speed is 540 rpm Ensure that the logs can be drawn free...

Страница 18: ...e lower snatchblock is to lower the pulling point This enables larger loads to be skidded out For skidding out the load the cable is transferred to the lower snatchblock Several logs can be hooked up...

Страница 19: ...m 6 ft from the winch Use the upper snatchblock when winching 2SHUDWH WKH FOXWFK UPO YRLG VOLGLQJ WKH clutch to avoid warming of the clutch Stop winching by letting go of the control rope for the leav...

Страница 20: ...P JURXQG Winch in the load If you cannot move the tractor release the load and winch the tractor out When winching the tractor out always run the cable under the lower pulley LJ LQFKLQJ WKH WUDFWRU RX...

Страница 21: ...ith oil after every 50 working hours with spray type hardening chain grease Wipe off the excessive grease LJ 3 7 2 VKDIW OXEULFDWLRQ 1 2 3 CLUTCH ADJUSTMENT Loosen the nuts A and B at both ends of the...

Страница 22: ...n the DGMXVWPHQW EROW 6HH J 7R GHFUHDVH WKH braking effect loosen the adjustment bolt LJ UXP EUDNH DGMXVWPHQW 1 2 3 4 REMOVING THE WINCH MECHANISM The whole winch mechanism can be removed in one piece...

Страница 23: ...holes drilled on WKH RWKHU VLGH J 7ZR VWXGV RQ WKH EDFN RI WKH IURQW SODWH ZLOO W LQWR WKHVH KROHV ODWHU on when the winch is assembled Place one clutch engagement half without the handle so that the...

Страница 24: ...gning is incorrect Check the aligment of the chain Check possible damages Adjust the roller chain change if necessary See chapter Adjusting the roller chain Rattling sound Roller chain too tight some...

Страница 25: ...JL 450 25...

Страница 26: ...JL 450 26 3 8 3 3 10 3 11 3 1 3 9 3 6 3 5 3 4 3 3 3 2 3 7 3 5 3 7 2 5 2 1 2 4 2 7 2 6 2 3 2 2 2 10 15 14 13 12 11 1 9 8 7 6 5 4 16 FRAME FRAME PROTECTIVE SCREEN...

Страница 27: ...43032036 Diverting pulley 1 3 5 54511159 Slotted sealed ball bearing 2 3 6 43031434 Screw 1 3 7 52117249 Lock nut M24 DIN985 8ZN 2 3 8 52062450 Hexagonal socket head screw M24x240 DIN912 88ZN 1 3 9 5...

Страница 28: ...3 2 11 20 19 18 17 16 15 14 13 12 21 30 29 28 27 26 25 24 23 38 31 40 39 38 37 36 35 34 33 32 4 1 4 4 4 3 4 2 7 7 10 7 9 7 8 7 7 7 6 7 5 7 4 7 3 7 2 7 1 7 3 7 11 7 12 7 13 5 1 5 1 18 19 38 22 28 29 3...

Страница 29: ...ame 1 7 2 43011240 Roll 1 7 3 43190860 Bushing 2 7 4 43010222 Axle 1 7 5 52813094 Split pin 4X25 DIN94 ZN 1 7 6 42723197 Friction piece 10x17x30 1 7 7 52060258 Screw M10X40 DIN933 88ZN 1 7 8 52110046...

Страница 30: ...3 2 11 20 19 18 17 16 15 14 13 12 21 30 29 28 27 26 25 24 23 38 31 40 39 38 37 36 35 34 33 32 4 1 4 4 4 3 4 2 7 7 10 7 9 7 8 7 7 7 6 7 5 7 4 7 3 7 2 7 1 7 3 7 11 7 12 7 13 5 1 5 1 18 19 38 22 28 29 3...

Страница 31: ...Screw M10X25 DIN933 88ZN 4 25 52060209 Screw M10X16 DIN933 88ZN 2 26 52060142 Screw M8X40 DIN931 88ZN 1 27 52060118 Screw M8x16 DIN933 88ZN 1 28 52110103 Nut M24 DIN934 8ZN 2 29 52110079 Nut M16 DIN93...

Страница 32: ...PROTECTIVE SCREEN Part Order no Description Remarks Qty 1 Protective screen 1 2 52110046 Nut M10 DIN934 8ZN 4 3 52060340 Screw M10X50 DIN933 88ZN 1 4 52200490 Washer M12 DIN 7349 ZN 2 5 52060241 Screw...

Страница 33: ...universal shaft 1 2 43402180 Fastener 1 3 52060100 Screw M8X12 DIN933 88ZN 2 4 52200235 Washer M8 DIN9021 58ZN 2 Part Order no Description Remarks Qty 1 43020502 Lower protective screen 1 2 52060225 S...

Страница 34: ...JL 450 34 LL ASV TP14IH NK45 SV PLL NK1 W2200 HOF 4 ATP JK LK ACCESSORIES...

Страница 35: ...4 IH 30118120 Self releasing pulley max 3 5 t without belt LK2 TK10 54817077 Notched hook NK 1 42381558 Hook NK 45 54824370 Rope drum JK 208 54827019 Skidding chain L 2 0 m JK 248 54827043 Skidding ch...

Страница 36: ...JL 450 36...

Страница 37: ...without the manufacturer s permission LQVXI FLHQW PDLQWHQDQFH non original parts The warranty does not cover wearing parts Send faulty parts carriage paid to the manufacturer for inspection Repairs w...

Страница 38: ...ler Dealer s address Dealer s tel Product and type Serial number Return to the manufacturer Date of delivery _____ _____ 20_____ Dealer Dealer s address Dealer s tel Customer Customer s address Custom...

Страница 39: ......

Страница 40: ...Farmi Forest Corporation Ahmolantie 6 FIN 74510 Iisalmi Finland Puh 358 0 17 83 241 Fax 358 0 17 8324 372 ZZZ IDUPLIRUHVW...

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