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MACHINE MAINTENANCE AND REPAIRS

12  MACHINE MAINTENANCE AND REPAIRS

Observe the safety instructions for treatment and maintenance.

• 

If it is necessary to weld during the repair and have the machine connected to the tractor, it 
must have disconnected supply cables from the alternator and the accumulator.

• 

Check  the  tightening  of  all  screw  and  other  assembly  connections  at  the  machine  before 
every use of the machine, furthermore continuously as needed.

• 

Continuously  check  the  wear  of  the  working  bodies  of  the  machine,  possibly  replace  these 
worn working bodies with new ones.

• 

Adjustment,  cleaning,  and  lubrication  of  the  machine  may  only  be  performed  with  the 
machine at rest (i.e. the machine is standing and not working).

• 

When  working  on  a  lifted  machine,  use  suitable  support  equipment  supported  at  marked 
points or at points suitable for that.

• 

When  working  on  a  lifted  machine,  use  suitable  support  equipment  supported  at  marked 
points or at points suitable for that.

• 

During adjustment, cleaning, maintenance, and repair of the machine, you must secure those 
parts of the machine that could endanger the operator by falling or another movement.

• 

For catching the machine during handling using lifting equipment, use only the places marked 
with self-adhesive labels with the chain sign .

• 

Upon  a  failure  or  damage  of  the  machine,  immediately  turn  off  the  tractor's  engine  and 
secure  against  restarting,  secure  the  machine  against  movement  only  then  you  can  remove 
the failure.

• 

During  repairs  of  the  machine,  use  exclusively  the  genuine  spare  parts,  suitable  tools  and 
protective equipment.

• 

Regularly check the prescribed pressure in the machine tyres and the condition of the tyres. 
Perform possible repairs of the tyres in an expert workshop.

Do not clean hydraulic cylinders and bearings with a high-pressure cleaner or direct water 
stream. The seals and bearings are not watertight at high pressure.

•  Tighten the nuts on the wheels after first 500 hectares. Then, tighten the nuts on the wheels every 6 
months.
•  Repeat the procedure after each replacement/disassembly of the wheels.

Nominal diameter x screw pitch – lead

Tightening torque

M18 x 1,5

270 Nm

M20 x 1,5

350 Nm

Содержание FANTOM 650 PRO

Страница 1: ...ve from 15 3 2019 FARMET a s Ji inkov 276 552 03 esk Skalice CZ phone 420 491 450 111 fax 420 491 450 136 GSM 420 774 715 738 I 46504931 DI CZ46504931 www farmet cz e mail farmet farmet cz OPERATING M...

Страница 2: ...2 61 Prepared by Technical Department Farmet a s on 31 05 2017 changes reserved...

Страница 3: ...hine Characteristics This machine serial number must be stated whenever ordering spare parts for possible repairs The production label is located on the frame Use only spare parts for these machines a...

Страница 4: ...PREFACE 4 61 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE...

Страница 5: ...uring the frames against unfolding during transport 34 8 3 4 Agregation to the tractor using the three point hitch Transport 35 8 4 Brake distribution of the machine 36 8 4 1 Hand brake control valve...

Страница 6: ...PREFACE 6 61 15 ENVIROMENTAL PROTECTION 58 16 MACHINE DISPOSAL AFTER SERVICE LIFE EXPIRY 59 17 SERVICING AND WARRANTY CONDITIONS 60 17 1 Servicing 60 17 2 Warranty 60...

Страница 7: ...850 PRO Working width 6 5 m 8 m 8 5m Transport width 3 m Transport height 3 53 m 4 m 4 275 m Machine total length 9 64 m Working depth 4 15 cm Number of shares 35 43 45 Working performance 5 2 7 8 ha...

Страница 8: ...MACHINE LIMIT PARAMETERS 1 2 Machine weight distribution during transport FANTOM 650 PRO FANTOM 800 PRO FANTOM 850 PRO 8 61...

Страница 9: ...n ending with death or severe injury This warning sign warns about a dangerous situation ending with death or severe injury This warning sign warns about a situation that may end with a smaller or sli...

Страница 10: ...thorised by the operator Educated in the machinery field with knowledge of repairs of similar machines Demonstrably familiarised with safety regulations for work with the machine During a repair of a...

Страница 11: ...the machine If the operator must use medicines prescribed by a physician or uses freely sold medicines he must be informed by a physician whether he is capable of responsible and safe operation of th...

Страница 12: ...of the machine is stated on the production label The dimensions of the transported machine including the transport means must comply with the valid regulations for road traffic decrees laws The transp...

Страница 13: ...ine must have their load capacity at least identical with the weight of the handled machine Machine fastening for handling may only be performed in places designed for that and marked with self adhesi...

Страница 14: ...egulations for machine operation during use P 1 H When connecting or disconnecting do not step between the tractor and the machine also do not enter this space if the tractor and the machine are not a...

Страница 15: ...in the manual P 42 H When folding and unfolding the side frames stay outside their reach P 50 H Secure the machine against unwanted movement by positioning on its working bodies shares P 52 H Stay ou...

Страница 16: ...WORK SAFETY LABELS Fig 1 Location of safety labels on the machine FANTOM 650 PRO 800 PRO 850 PRO FANTOM 650 PRO 16 61...

Страница 17: ...WORK SAFETY LABELS FANTOM 800 PRO FANTOM 850 PRO 17 61...

Страница 18: ...are rollers in the rear part of the machine that compact the aerated soil The machine is designed for work with or without rollers The roller hitches are equipped with a quick coupling system for fast...

Страница 19: ...its use is further described in Chapter 8 3 The two ball switching three way valves in the front part of the drawbar are used for switching the function of the blue circuit During operation the blue...

Страница 20: ...DESCRIPTION Fig 4 Pole piston rod valves Used for manual closure of the piston rods prior to transportation a safety element CLOSED OPEN 20 61...

Страница 21: ...f the producer best in cooperation with the expert servicing technician determined by the producer The operator must secure a functional test of all assembled parts after the completion of the machine...

Страница 22: ...en working on slopes observe the lowest allowable slope grade of the set TRACTOR MACHINE Before starting the tractor motor check whether no person or animal is in the working space of the set and push...

Страница 23: ...uirement for the bottom hitch Loop for the bottom hitch 50 mm Loop for the bottom hitch 70 mm Hitch K80 80 mm Requirement for the tractor s TPS of the pin of the bottom hitch 36 mm Height of the botto...

Страница 24: ...mes is on one control circuit the YELLOW DUST CAPS for lifting the machine on the axle is on the second control circuit that must be switched to the floating position during work and the setting of th...

Страница 25: ...OF PLOUGHSHARES one green ring Ploughshares are taken out of the processed profile when this circuit branch is pressurized HYDRAULIC CIRCUIT FOR CONTROLLING THE WORKING DEPTH OF PLOUGHSHARES two gree...

Страница 26: ...trol of the flexi board and supporting leg blue circuit 1 Control distributor in the tractor 2 Hydraulic quick couplers 3 Three way valve 4 Hydraulic cylinder of the supporting leg 5 Hydraulic cylinde...

Страница 27: ...utor in the tractor 2 Hydraulic quick couplers 3 Ball valve 4 Hydraulic lock 5 Hydraulic pressure accumulator 6 Hydraulic cylinder for folding side frames 7 Manometer 8 One sided hydraulic lock 9 Non...

Страница 28: ...trol distributor in the tractor 2 Hydraulic quick couplers 3 One sided hydraulic lock 4 Hydraulic cylinder of the drawbar 5 Hydraulic cylinder of the tracing wheel 6 Flow divider 7 Combined hydraulic...

Страница 29: ...white circuit 1 Control distributor in the tractor 2 Hydraulic quick couplers 3 Manometer 4 Hydraulic pressure accumulator 5 Hydraulic cylinders 6 One sided hydraulic lock 8 Non return valve 9 Ball v...

Страница 30: ...it The operator must ensure that during folding and unfolding of the side frames no person or animal is within their reach i e at the place of their impact or vicinity Perform folding and unfolding on...

Страница 31: ...COMMISSIONING Machine position for folding Machine position for unfolding 31 61...

Страница 32: ...lve 2 Draw in the piston rods of the axle using the yellow circuit into the marginal position i e maximum insertion The machine is evenly placed on all tracing wheels SETTING THE DOWN PRESSURE OF SIDE...

Страница 33: ...nt of folding the rear section of rollers must be lifted in the maximum position the machine must be lifted up to zero position 1 Lift the machine on the axle i e draw out the piston rods of the axle...

Страница 34: ...frames against unfolding during transport The machine is equipped with mechanical protection against unfolding it connects both frames The operator must use this protection MECHANICAL PROTECTION The...

Страница 35: ...r using the three point hitch Transport If the machine is aggregated into the rear arms of the TBZ TBZ3 the telescopes of the front tow bar must be secured before transport The machine is disconnected...

Страница 36: ...button see below ATTENTION The parking brake is activated automatically when there is a leak of air from the system and physical brake release is only possible mechanically see below Brake distributi...

Страница 37: ...ith an automatic manual brake the function of which is described below CONTROL BUTTON OF THE MANUAL BRAKE Description of the manual brake RED BUTTON PRESSED MANUAL BRAKE IS NOT ACTIVE THE MACHINE IS R...

Страница 38: ...der Emergency brake release procedure in case of air leak Remove the bolts from the holders of the brake cylinder Fig 1 and 2 Release the cap on the back side of the brake cylinder Fig 3 Insert the bo...

Страница 39: ...eplacement HAMMER DRIVER 12 mm The installation is the same for all types of working parts The machine is sufficiently lifted so that the working part can be removed from the shoe Using the prepared t...

Страница 40: ...o install various types of rollers and accessories into the rear parallelogram of the machine Segmented roller SDR Diameter 530 mm Weight 237 kg m Double ring roller DRR Diameter 500 mm Weight 191 kg...

Страница 41: ...ler SDR DRR DSR TR Crumbling Compacting Depth guiding Resistance to clogging Suitable for rocky soils Suitable for wet soils Heavy soils Medium soils Light soils The machine must not be operated with...

Страница 42: ...mbly or disassembly of the rollers When replacing rollers it is recommended to use lifting devices The first bolt must be released and removed the second bolt is only released and the roller is remove...

Страница 43: ...n of the roller must be parallel to the ground surface To adjust the position of the roller proceed as shown in the figure below 1 Release the securing nut 2 Shortening extending the nut Shortening th...

Страница 44: ...ground The surface of the soil must be level when the discs pass Setting the disc levelling is done as follows 1 Pull out the pin with ring 2 Pull the pin out 3 Grab the disc holder by hand 4 Set the...

Страница 45: ...DOWN PRESSURE OF LEVELLING SETTING OF FLEXI BOARDS ANGLE OF LEVELLING The process of changing the down pressure of rear levelling 1 Remove the spring pin and move the lever out of the bearing 2 Place...

Страница 46: ...etting the rear flexiboard 1 Remove the pin with ring and remove the pin for setting the top stop 2 Remove the pin with ring and remove the pin for setting the bottom stop 3 Location of TOP pin 4 Loca...

Страница 47: ...REAR ACCESSORIES 9 4 3 Setting the angle of rear levelling 1 Remove the pin with ring and remove the pin 2 Four setting positions 47 61...

Страница 48: ...id technical certificate issued in accordance with the valid regulation on the approval of technical qualification and operation on public communications as amended may be transported on public commun...

Страница 49: ...49 61 MACHINE ADJUSTMENT 11 MACHINE ADJUSTMENT 1 Adjusting the front flexiboard 2 Adjusting the working depth of tracing wheels 3 Adjusting the rollers 4 Adjusting the height of the working discs...

Страница 50: ...l processing depth is set hydraulically from the tractor cabin The working depth is set by the GREEN HYDRAULIC CIRCUIT The soil processing depth is changed in relation to the value of the display unit...

Страница 51: ...e ground 1 Position 0 2 View direction when adjusting the indicator 3 Depth indicator 4 The working parts are touching the ground Resetting depth Lift the machine on to the axle end to end using the y...

Страница 52: ...nsport axle The machine is equipped with height adjustable shoes that eliminated the track created by the belts of the pulling vehicle the position of the shoes is shown in figure below 1 Remove this...

Страница 53: ...e in closed position IT ISpossible to set pressure Lifting rollers from the tractor IS NOT possible Pressure setting is displayed on the manometer placed in the front on the connecting rod grey frame...

Страница 54: ...directly from the tractor cabin The flexiboard efficiency is adjusted BY BLUE HYDRAULIC CIRCUIT The flexiboard efficiency is displayed on the value of the display device 1 4 Position 1 on the display...

Страница 55: ...justment cleaning maintenance and repair of the machine you must secure those parts of the machine that could endanger the operator by falling or another movement For catching the machine during handl...

Страница 56: ...ubrication points and properly lubricate them according to the lubrication plan Store the machine in the position with folded frames in the transport position Store the machine on the axle and the sto...

Страница 57: ...E 14 MACHINE LUBRICATION SCHEDULE The machine is equipped with self lubricating cases therefore the machine does not require any lubrication Lubricatin points only on the brake carms of transport axle...

Страница 58: ...pair hydraulic hoses possibly further parts of the hydraulic system showing signs of damage before oil leaks occur Check the condition of hydraulic hoses and perform their timely replacement The servi...

Страница 59: ...ng machine disposal that steel parts and parts in which hydraulic oil or lubricating grease moves are differentiated Steel parts must be cut by the operator while observing safety regulations and hand...

Страница 60: ...e and while fulfilling the conditions stated in the operating manual 3 The warranty does not apply to wearable spare parts i e regular mechanical wear and tear of replaceable parts of the working sect...

Страница 61: ...SERVICING AND WARRANTY CONDITIONS 61 61...

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