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Assembly - 1370, 1385, 1395, 13114 Backsaver Auger

60

HAND WINCH AND CABLE

Figure 176

Install the hand winch mounting bracket (Item 1)
on the input box (opposite side of the hopper)

[Figure 176]

.

Install two 3/8” x 1” bolts (Item 2) through the hand
winch mounting bracket and input box mount.
Install one 3/8” lock nut on each bolt. Tighten bolts
and lock nuts to secure the hand winch mounting
bracket to the input box

[Figure 176]

.

Align the hand winch with the three mounting
slots on the hand winch mounting bracket.

Install one 7/16” flat washer onto three 3/8” x 1”
(Gr. 5) bolts (Item 3). Install the three bolts and flat
washers down through the winch and mounting
bracket. Install one 7/16” flat washer and 3/8”
lock nut on the three bolts. Tighten bolts and nuts

[Figure 176]

.

Tighten the nut (Item 4) against the handle and
torque to 22 - 25 ft.-lb. (30 - 34 N•m)

[Figure 176]

.

IMPORTANT

Do not over torque the nut against the handle.

Do not adjust the double lock nuts on the long
end of the input shaft.

Figure 177

Locate the winch cable. Install the open end of the
cable (Item 1) through the slot and over the pulley
on the top of the lift boom

[Figure 177]

.

Figure 178

Feed the open end of the cable through the slot
(Item 1) and around the lower pulley on the bottom
of the lift boom

[Figure 178]

.

Route the cable to the hand winch.

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3

1

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1

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Содержание 1370

Страница 1: ...062019 FK429 ASSEMBLY MANUAL BACKSAVER AUGER Models 1370 1385 1395 13114...

Страница 2: ......

Страница 3: ...s and Hydraulic Cylinders 1370 1385 1395 Models 7 Lift Arms and Hydraulic Cylinders 13114 Models 12 Wheels and Lift Arm Rest 18 TUBES 21 Bridging 25 Truss Beams 13114 Models 33 Trusss Beam Identificat...

Страница 4: ...Backsaver Auger 2 Hydraulic Control Valve Installation 69 Hydraulic Winch Installation 71 Hydraulic Wheel Motor And Wheel Installation 75 ELECTRIC MOVER AND WINCH 78 1000 RPM RETRO FIT KIT 81 Removin...

Страница 5: ...d parts Keep away from moving parts Always use lifting devices vehicles chains or straps of adequate size and strength when unloading and assembling components IMPORTANT Unload crate s and auger compo...

Страница 6: ...unloading and assembling components IMPORTANT LEFT RIGHT FRONT REAR The directions left right front and rear as mentioned throughout this manual are as viewed as the operator sitting in the tractor s...

Страница 7: ...se and move the RH lower lift arm to the assembly area Figure 8 Install a strap Item 1 around the center of the right undercarriage arm Item 2 Figure 8 Connect the strap to an approved lifting device...

Страница 8: ...e pin securing the RH lower lift arm to the axle Figure 12 Install a strap around the LH lower lift arm Connect the strap to an approved lifting device NOTE Move strap forward or backward until the co...

Страница 9: ...connecting link Figure 15 Figure 16 Continue installing the connecting link pin through the connecting link and RH lower lift arm Install one 2 x 10 ga narrow rim washer and one 15 16 x 3 cotter pin I...

Страница 10: ...through the base end of the hydraulic cylinder Connect the chain or strap to an approved lifting device Figure 19 Raise and move the hydraulic cylinder to the assembly area Figure 20 Lower the hydraul...

Страница 11: ...x 2 bolts Item 3 install the two bolts through the top holes both ends Install one 1 2 flat washer and 1 2 lock nut on the bolts Figure 22 Figure 23 Install one 1 2 flat washer on the remaining 1 2 x...

Страница 12: ...g device Figure 26 Raise and move the upper lift arm to the assembly area Figure 27 Align and lower the upper lift arm Item 1 until the upper lift arm is inside the two mounts Item 2 on the lower lift...

Страница 13: ...he upper lift arm Item 3 Figure 29 Figure 30 Install the top yoke pin Item 1 through the upper lift arm mounting holes Item 2 and pivot yoke mounting holes Item 3 Figure 30 TopYoke Pin Sizes 1 1 2 x 1...

Страница 14: ...rrow rim washer Item 1 and cotter pin Item 2 onto the cylinder pin securing the cylinder to the upper lift arm Figure 33 Lift Arms and Hydraulic Cylinders 13114 Models Figure 34 Place the connecting l...

Страница 15: ...e link with grease zerks facing up Figure 37 Install one 2 narrow rim washer Item 1 and one 5 16 x 3 cotter pin Item 2 onto the 2 x 18 7 8 lift pin rod Item 3 Figure 37 Figure 38 Place the left yoke a...

Страница 16: ...s and link together Figure 39 Figure 40 Install one 1 2 x 3 1 2 bolt Item 1 through one end of the 2 3 4 x 39 connecting yoke pin Item 2 then install one 1 2 lock nut onto the bolt Figure 40 Figure 41...

Страница 17: ...e tube with the LH RH lower lift arm mounting plates Install one 1 2 x 2 bolt Item 3 through the top holes both ends Install one 1 2 flat washer and 1 2 lock nut on the bolts Figure 43 Figure 44 Insta...

Страница 18: ...pper lift arm Item 1 until the upper lift arm is inside the two mounts Item 2 on the lower lift arms Figure 48 Install the two 2 x 5 8 lift arm pins Item 3 from the inside Figure 48 Figure 49 Install...

Страница 19: ...rm Lift the left yoke arm and install the upper lift arm pin rod through the left yoke arm and upper lift arm mounting hole Figure 52 Install one 2 narrow rim washer Item 1 and 5 16 x 3 cotter pin ont...

Страница 20: ...Install a strap Item 1 around the center brace Item 2 on the axle Connect the strap to an approved lifting device Raise the axle high enough to install the tires Figure 57 Figure 58 Install the tires...

Страница 21: ...Item 3 and 5 8 lock nuts Do not tighten bolts and nuts at this time Figure 60 Models 13114 Install four 3 4 x 2 5 bolts Item 3 and 3 4 lock nuts Do not tighten bolts and nuts at this time Figure 60 F...

Страница 22: ...lates Item 2 Attach using four 7 16 x 1 1 2 bolts four 7 16 flat washers and four 7 16 lock nuts Figure 64 Do not tighten at this time Figure 65 1370 1385 1395 Models Position the 1 1 2 x 15 5 16 pin...

Страница 23: ...uate size and strength when unloading and assembling components WARNING Keep fingers and hands out of pinch points when assembling the equipment Figure 66 Install a strap Item 1 around the top tube It...

Страница 24: ...sening the castle nut will allow the flighting to move in the tube for connecting bottom tube and input box IMPORTANT When installing the connecting shaft the shaft will need to be aligned with and in...

Страница 25: ...r Figure 72 Install 7 16 x 1 1 4 bolts Item 1 through the tube flanges Install one 7 16 lock nut on each bolt Tighten bolts and lock nuts top bolt first then bottom bolt Figure 72 Repeat the procedure...

Страница 26: ...tall and tighten one 1 2 x 4 Gr 8 bolt and 1 2 lock nut Figure 77 Align the input box flighting Item 1 with the hole in the bottom tube flighting Figure 77 Apply thread locker to the bolt threads inst...

Страница 27: ...wer truss 68 5 x 26 6 Item 1 Upper truss 68 5 x 26 6 Item 2 Hardware 5 8 x 2 hex bolts 5 8 lock nuts Figure 80 2 1 1370 MODEL Figure 81 1385 Model trusses width height Lower truss 68 5 x 26 6 Item 1 U...

Страница 28: ...onnect the strap to an approved lifting device Raise the tube assembly to allow adequate space under the main truss mount Figure 84 1370 Models Position the truss mount bracket Item 1 below the main t...

Страница 29: ...o the mount bracket Item 3 using two 5 8 x 1 3 4 flat head socket bolts and two 5 8 lock nuts Figure 86 Repeat to install the truss on the opposite side Do not tighten the bolts at this time NOTE 1395...

Страница 30: ...able clamp Item 1 around the long 1 2 cable and to the upper truss on the center tube or 10 ft extension tube both sides Figure 89 Install one 1 2 cable clamp around the long 1 2 cable and to the lowe...

Страница 31: ...nstall one eyebolt Item 1 with eye towards discharge spout into the hole of the mounting bracket farthest from the intake end on the bottom tube both sides Install one 3 4 flat washer and 3 4 nut onto...

Страница 32: ...able clamp as close to the thimble as possible and tighten Figure 94 Install and slide the second cable clamp approximately 4 inches 102 mm from the end of the tail and tighten both sides Repeat the a...

Страница 33: ...ending on the cable length Tighten the long cable until there is approximately 3 4 inches 76 102 mm of exposed threads Item 1 on the eyebolt Figure 98 Repeat tightening procedure for the remaining cab...

Страница 34: ...igure 99 Check for cotter pin hole in the shaft Tighten or back the castle nut off applying some tension on the flighting until the closest cotter pin hole s is exposed Install the cotter pin Item 3 F...

Страница 35: ...Install the truss fastener into the truss beam Item 3 Install the 1 1 4 nut Item 4 onto the truss fastener Figure 103 Repeat procedure for the opposite side Figure 104 Install the truss fastener beam...

Страница 36: ...the opposite side Truss Support Bracket Assembly See Trusss Beam Identification 13114 Models on page 40 for truss support bracket identification Figure 108 The truss support brackets Item 1 have one t...

Страница 37: ...and place the truss spacers Item 3 on each side of the truss beam install the truss pin Item 4 2 x 10 ga narrow rim washer and 5 16 x 3 cotter pin Figure 111 Repeat procedure on the opposite side Figu...

Страница 38: ...the truss pin Item 4 2 x 10 ga narrow rim washer and 5 16 x 3 cotter pin Figure 114 Repeat procedure on the opposite side Figure 115 Raise and align truss beam Item 1 install the 1 1 4 pin Item 2 1 1...

Страница 39: ...stall the undercarriage pin sleeve Item 3 and 1 2 x 4 1 2 bolt and 1 2 lock nut Tighten the bolt and lock nut Figure 118 Figure 119 Raise the truss beam assembly Item 1 and the truss beam Item 2 Figur...

Страница 40: ...re 122 Install one 1 2 x 1 1 2 bolt Item 2 and lock nut in each end of the cross brace plates Figure 122 Install one 1 2 x 1 1 2 bolt Item 3 through intersecting holes in cross plate braces Figure 122...

Страница 41: ...shaft Tighten or back the castle nut off applying some tension on the flighting until the closest cotter pin hole s is exposed Install the cotter pin Figure 125 Apply eight pumps of grease to the flig...

Страница 42: ...1385 1395 13114 Backsaver Auger 40 Trusss Beam Identification 13114 Models Figure 127 1 6 2 3 4 3 4 3 5 7 8 9 Tabs to inside Tabs to inside Tabs to inside Tabs to inside Tabs to inside Bottom of Auger...

Страница 43: ...Assembly 1370 1385 1395 13114 Backsaver Auger 41 1 3 2 4 5 6 9 8 83 69 260 145 42 145 42 262 38 260 121 08 214 19 7 53 50 Truss Beams Figure 127...

Страница 44: ...embly 1370 1385 1395 13114 Backsaver Auger 42 Trusss Brace Identification 13114 Models Figure 128 3 1 1 Notch 2 Notches 3 Notches 4 Notches 2 3 4 5 Qty 6 Qty 2 6 6 6 7 Qty 2 Bottom of Auger Top of Aug...

Страница 45: ...Assembly 1370 1385 1395 13114 Backsaver Auger 43 1 3 2 4 5 6 52 24 64 34 50 46 36 64 103 70 114 50 84 85 7 1 Notch 2 Notches 3 Notches 4 Notches Truss Braces Figure 128...

Страница 46: ...e size and strength when unloading and assembling components WARNING AVOID INJURY OR DEATH Keep fingers and hands out of pinch points when assembling the equipment IMPORTANT Fully tighten all tube ass...

Страница 47: ...ssembly Figure 133 Remove the 5 8 x 1 3 4 bolt Item 1 5 8 lock nut and 5 8 flat washer from the lift arm cradle Rotate the lift arm cradle away from the LH undercarriage arm Figure 133 NOTE Loosening...

Страница 48: ...k blocks in front and behind the tires of the undercarriage to prevent the auger assembly from moving Figure 137 Install a strap around the lower lift arm Item 1 Connect the strap to an approved lifti...

Страница 49: ...arriage Slightly raise the tube assembly above the undercarriage lift arm rest and cradle rest Tighten all remaining undercarriage bolts IMPORTANT Fully tighten all undercarriage hardware before lower...

Страница 50: ...link Figure 141 Figure 142 Install two grease zerks Item 1 into the connecting link Figure 142 Install two grease zerks Item 2 into the upper lift arm Figure 142 Grease all zerks on undercarriage IMPO...

Страница 51: ...components WARNING AVOID INJURY OR DEATH Keep fingers and hands out of pinch points when assembling the equipment IMPORTANT Fully tighten all tube assembly hardware before installing the tube assembl...

Страница 52: ...collar both sides Figure 145 Figure 146 Remove the 1 2 x 3 1 2 bolt Item 1 1 2 lock nut collar Item 2 and upper lift arm pin Item 3 Figure 146 Figure 147 Lower the tube assembly and align the holes of...

Страница 53: ...tube Item 1 with the lower cross brace mounts on the left and right undercarriage arms Figure 150 Install a 5 8 x 4 1 2 bolt Item 3 and lock nut Do not tighten at this time Figure 150 Align the cross...

Страница 54: ...he undercarriage Adjust tube assembly as needed until the tube assembly is centered on the undercarriage Slightly raise the tube assembly above the undercarriage lift arm rest and cradle rest Figure 1...

Страница 55: ...rm Figure 153 Figure 154 Install two grease zerks Item 1 into the upper lift arm Figure 154 Install two grease zerks Item 2 into the lower link pivot Figure 154 Grease all zerks on undercarriage IMPOR...

Страница 56: ...he intake auger and position over the input box Item 2 Figure 156 Figure 157 Lower the intake auger align the u joint Item 1 with the top gearbox shaft Item 2 of the input box Figure 157 NOTE Lubricat...

Страница 57: ...r Item 1 Figure 160 HOPPER Figure 161 Install chains Item 1 onto the hopper Item 2 Figure 161 Figure 162 Raise the hopper until vertical then lower the hopper until the lower wheels contact the ground...

Страница 58: ...haft Figure 164 Apply thread locker to the two set screws install and tighten against the key Figure 165 Align the mounting holes on the hopper and intake auger Thread one 1 2 nut Item 1 onto the hopp...

Страница 59: ...Item 2 and 1 4 lock washers through the hinged intake auger cover and into the hopper Tighten bolts Figure 166 Figure 167 Install the pivot hopper lid rod Item 1 5 8 flat washer and 7 hair pin clip It...

Страница 60: ...bolts and lock nuts at this time Figure 169 NOTE When tightening the rubber edge bolts and lock nuts tighten until the lock nut contacts the rubber reinforcements Do not over tighten and cause the ru...

Страница 61: ...Figure 173 Align and install the jack Item 1 onto the hitch hopper side Figure 173 PTO DRIVELINE Figure 174 Push back on the collar Item 1 and install the shaft into the gearbox until the collar slide...

Страница 62: ...r 5 bolts Item 3 Install the three bolts and flat washers down through the winch and mounting bracket Install one 7 16 flat washer and 3 8 lock nut on the three bolts Tighten bolts and nuts Figure 176...

Страница 63: ...een the loop and outer plate then through the cable clamp Leave approximately 1 of cable extending past the clamp Tighten and torque the clamp bolts to approximately 2 ft lb 3 N m Turn handle to wrap...

Страница 64: ...ol Valve Item 2 08 x 10 MJIC x 08 MNPT Hydraulic Hose Item 3 Figure 181 Apply teflon tape to the male threads of each fitting Install the 08 MNPT x 08 MNPT 90 elbow into the flow control valve Install...

Страница 65: ...the threads of the hydraulic hose fitting then install and tighten quick coupler hose Item 2 assembly into the 90 elbow Figure 186 Apply teflon tape to the threads of the 90 elbow Locate install and...

Страница 66: ...1395 13114 Backsaver Auger 64 Figure 188 Install hose assembly Item 1 into the hydraulic tube Item 2 on the bottom tube section Route the hose towards the hitch and install into the hydraulic hose hol...

Страница 67: ...e and federal regulations for the correct disposal Figure 189 Remove the plugs Item 1 from the base end of the hydraulic cylinders Figure 189 Figure 190 Locate and install the two hydraulic hoses Item...

Страница 68: ...c cylinder ports before removing the plugs Remove the two plugs Item 1 from the rod end of the hydraulic cylinders Figure 193 Figure 194 Locate and install the two hydraulic hoses Item 1 on the rod en...

Страница 69: ...gure 197 Figure 198 Route the rod end and base end hydraulic hoses up to the hydraulic tubes on the 2 tube on the right side just in front of the upper lift arm pin Install and tighten the base end hy...

Страница 70: ...90 elbow Figure 201 Figure 202 Locate one 90 elbow Item 1 and place in a vise Figure 202 Apply teflon tape to the threads Item 1 of the hydraulic hose fitting then install and tighten quick coupler h...

Страница 71: ...torage bracket Item 1 Figure 204 HYDRAULIC HOPPER MOVER AND WINCH Hydraulic Control Valve Installation Figure 205 Install fitting Item 1 into the valve block Install fitting Item 2 Figure 205 Install...

Страница 72: ...onto the left side of the input box Install two 3 8 x 1 bolts Item 1 through the valve block mounting bracket and input box mount Install two 3 8 lock nuts on the bolts and tighten Figure 208 Figure...

Страница 73: ...and align the lower winch mount Item 2 with upper winch mount Install three 3 8 x 2 3 4 bolts Item 3 through the two mounts and install one 3 8 lock nut on each bolt both sides Figure 211 NOTE Center...

Страница 74: ...Tighten all four bolts Figure 214 CAUTION CUT HAZARD To prevent injury to fingers and hands Always wear heavy leather gloves when handling a wire rope Never let wire rope slip through your hands Figur...

Страница 75: ...on the tube approximately 36 from the input box Position the bolt Item 2 angled away from the top center of the tube Figure 219 Position the bottom bracket half with the top bracket half Attach using...

Страница 76: ...n the 3 8 lock nut to secure the hoses in the clamps Figure 221 Figure 222 Using four bolts Item 1 two each side and lock nuts install the winch shield Item 2 onto the winch mounting plate Item 3 Figu...

Страница 77: ...H and left hand LH sides of the hopper are as viewed from the end of the hopper looking towards the intake auger Item 1 Figure 226 Figure 227 Install the left hand L hydraulic motor wheel assembly Ite...

Страница 78: ...em 4 one up one down onto the half clamp bolt Item 2 Install one 3 8 lock nut onto the bolt Figure 228 Do not tighten at this time Figure 229 Position one half clamp with bolt Item 1 just below the in...

Страница 79: ...of the left hand L and right hand R hydraulic wheel motors Figure 231 Route the two 84 hoses from the left hand L and right hand R hydraulic wheel motors along the bottom of the intake auger tube and...

Страница 80: ...ift arm boom Figure 233 NOTE Loosen the hydraulic tube clamps to allow the lower winch mount to be installed Install and align the lower winch mount Item 2 with upper winch mount Install three 3 8 x 2...

Страница 81: ...Tighten all four bolts Figure 236 CAUTION CUT HAZARD To prevent injury to fingers and hands Always wear heavy leather gloves when handling a wire rope Never let wire rope slip through your hands Figur...

Страница 82: ...s and 3 8 lock nuts Tighten bolts and nuts Figure 240 Repeat for installing the right hand R electric motor wheel assembly Figure 241 Install wiring harness connector Item1 to right hand R electric mo...

Страница 83: ...e Auger And Hopper WARNING DO NOT permit bystanders to be in the work area when unloading and assembling components DO NOT work under suspended parts Keep away from moving parts Always use lifting dev...

Страница 84: ...ts to keep dirt out Dirt can quickly damage the system Lower the hopper to the ground Enter the tractor place all controls in neutral engage the park brake stop the engine and wait for all moving part...

Страница 85: ...auger and hopper away from the input box Lower the intake auger and hopper to the ground NOTE Before lowering the intake auger to the ground cover the u joint to keep the coupling free of dirt and de...

Страница 86: ...box to the ground with the tube mounting flange flat on the ground Figure 253 IMPORTANT Do not remove chain Item 1 used to remove the input box from the tube assembly This chain will help support the...

Страница 87: ...2 Figure 254 Figure 255 Loosen jam nut Item 1 and remove tension bolt Item 2 Figure 255 Figure 256 Release the two latches Item 1 and open clean out cover Item 2 Figure 256 Loosen the two bolts Item...

Страница 88: ...collar Remove the four bolts from the weldment Item 2 Figure 259 Figure 260 Install straps Item 1 through the drive assembly Figure 260 Connect the straps to an approved lifting device Raise and remo...

Страница 89: ...tem 1 into the input box gearbox cv joint Figure 263 Align the holes of the gearbox shaft and input box gearbox cv joint Install bolt Item 2 through the gearbox shaft and input box gearbox cv joint In...

Страница 90: ...266 Place the guard Item 1 on top of the input box and install the four bolts Item 2 into the 1000 RPM gearbox Figure 266 Figure 267 Raise the hitch Item 1 and align with the mounting tube Item 2 Fig...

Страница 91: ...k nut Tighten bolt and lock nut Figure 269 Figure 270 Move the input box towards the bottom tube until the two mounting flanges make contact Align the mounting holes and install the eight 7 16 x 1 1 4...

Страница 92: ...Assembly 1370 1385 1395 13114 Backsaver Auger 90...

Страница 93: ......

Страница 94: ...division of Buhler Industries Inc 301 Mountain Street South Morden MB R6M 1X7 E mail info buhler com www farm king com Equipment shown is subject to change without notice 2019 BuhlerTrading Inc Print...

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