Farm Fans C-2120A Скачать руководство пользователя страница 9

7

TRANSPORTING DRYER

An optional Transport Kit is available for transporting
the unit by truck or tractor.  Make certain to observe the
following safety precautions:

1. Recommended towing hitch height: 16 to 17 inches.

2. Hitch pin to be not less than 3/4 inch in dia. and

securely fastened so it will not come out in travel.

3. Use a safety chain.

4. Dryer must be towed empty and in accordance with

applicable state or provincial regulations.

5. Recommended tire pressure 55-60 psi (cold).

6. Maximum towing speed: 45 mph

7. After first 50 miles and every 200 miles thereafter:

a. Check temperature of transport wheels' hubs and

spindles immediately after stopping. Temperature
should not exceed 150

N

F.  May be hot to touch, but

not melting lubricant.

b. Check wheel lug bolts; they are factory torqued at 115

to 120 ft/lbs. Retighten, if required, to approximately
90 ft/lbs.

INSTALLATION

SYSTEM LAYOUT

— Consider the grain handling system

and location of storage bins and existing conveyors in
selecting the dryer site, to facilitate wet grain supply
and dry grain discharge to conveyors.

SITE SELECTION

— The dryer is not to be operated

inside a building or in any area not permitted by elec-
trical codes, fuel installation regulations, or insurance
requirements.  Do not operate in an area where com-
bustible material can be drawn into the fans.  Maintain
the required minimum distance from other structures.
Refer to Fig. 1-1 for installed dryer dimensions.

FILLING POINT

— Wet grain must enter the dryer at the

hopper at the rear end of the top auger, since the top
auger moves grain forward, toward the paddle switch
controlling the top auger (except for special build front-
loading units).

WET GRAIN SUPPLY

— A wet holding bin may be utilized

to supply grain to the dryer, with gravity flow into the
dryer loading conveyor.  Also, gravity flow from a
wagon or truck into a loading conveyor may be used to
fill the dryer.  The top leveling auger will accept grain at
any rate up to its maximum capacity as listed in Table
1-1.  In any case, the dryer must have a constant sup-
ply of wet grain.  Auxiliary loading conveyors should be
sized to nearly match the capacity of the top auger, to
avoid air loss problems caused by underfilling during
high drying rate operations.

WET GRAIN LOADING

— The dryer will automatically

start the top auger and any loading conveyor electri-
cally connected to the power terminal strip on the
power panel (see Section 8 - Wiring Diagrams).  At the
beginning, dryer will completely fill, requiring approxi-
mately its full holding capacity. During drying, the top
auger will start and stop as required to maintain the
dryer full of wet grain.

LOAD TIMER

— The unit is equipped with a top auger

Load Timer (inside ASC control box), to provide auto-
matic shutdown on wet grain outage, if the top auger
operates for a time exceeding the timer setting (field
adjustable).

DISCHARGE AUGER EXTENSIONS

— Special dis-

charge auger extension kits are available, with an addi-
tional length of 1 to 10 feet (one foot increments) to pro-
vide dry grain discharge points at various distances
from the rear of the dryer, for direct discharge into ele-
vator legs or other conveyors.  Extensions are avail-
able with either a solid or perforated tube.

AUXILIARY CONVEYOR OVERLOAD RELAYS

Overload relays for the loading conveyor and take
away conveyor are factory equipped with heater ele-
ments as listed in Table 2-2 for motors on auxiliary con-
veyors.  If other HP ratings are used, it is necessary to
change the heater elements to provide proper running
load protection for the motors.

DRYER FOUNDATION

— The wheels are provided only

for transportation of the empty dryers to the site loca-
tion.  Before assembling and installing the dryer, pre-
pare a level, secure foundation, with provisions for
dryer tie-down.

NOTE:

If the dryer is to be equipped with an optional

Heat Reclaimer Package, also refer to instructions
included with the Heat Reclaimer.  Heat Reclaimers for
C-2100A dryers include special dryer support struc-
tures which are intended for a conventional, flat type
concrete foundation. 

DRYER PREPARATION

1. Remove Parts — Remove hopper and other parts

shipped inside dryer.

2.  Wet Bin — Standard C-2120A models are equipped

with a Compact Wet-Bin.  Refer to Bulletin CWB-01-2
for installation instructions.  All other standard models
are equipped with a Fold-up Wet-Bin, which is installed
according to Bulletin WBF-01-2.  Assemble the top
auger drive according to appropriate wet-bin installa-
tion bulletin. 

3.  Install Fill Hopper according to the appropriate wet-bin

installation bulletin. 

4.  Connect Electrical and Fuel.

5. Inspection & Testing — Thoroughly inspect dryer to

make certain all parts have been properly installed and
tightened.  See FUEL CONNECTION and ELECTRI-

Содержание C-2120A

Страница 1: ...21A 02 2 OPERATOR S MANUAL C 2120A C 2125A C 2130A and C 2140A Model Grain Dryers 1997 LATER MODELS Division of ffi Corporation 5900 Elmwood Ave Indianapolis IN 46203 1998 ffi Corporation Printed in USA ...

Страница 2: ...ng to operate the dryer Keep the dryer clean Do not allow fine material to accumulate in the plenum chamber A CAREFUL OPERATOR IS THE BEST INSUR ANCE AGAINST AN ACCIDENT Copyright 1998 by Farm Fans a division of ffi Corporation All rights reserved No part of this publication may be used or reproduced in any form or by any means without prior permission Failure to comply with this notice is a viola...

Страница 3: ...ature Control Operation 63 Improper Moisture Control Operation 63 OPERATING PRECAUTIONS 2 Section 1 SPECIFICATIONS 3 Dimensions 3 General Specifications 4 Auger Drive Data 5 SCR Drive Information 5 Section 2 TRANSPORTATION INSTALL 7 Transporting Dryer 7 Installation 7 Fuel Connection 8 Fuel Specs 9 Electrical Power Supply 9 Electrical Load Overload Relays and Circuit Breakers 10 Section 3 OPERATIN...

Страница 4: ...fine material to accu mulate 8 Set pressure regulator to avoid excessive gas pressure applied to a burner during igni tion and when burner is in operation See Table 2 1 for operating gas pressures Do not exceed maximum recommended drying temperatures 9 Do not operate the dryer if any gas leak is detected Shut down and repair before fur ther operation 10 Clean grain is safer and easier to dry Fine ...

Страница 5: ...ial fans with full motor overload protection All fans run at 1750 RPM with the exception of the 3500 RPM cooling fan of the C 2120A and C 2125A Air Volume HP and static pressure are matched to grain volume HEATERS Two high capacity direct fired efficient burners with full electric ignition Electronic temperature control for precise drying heat Starfire burners used on all lower fans and the upper ...

Страница 6: ... 86 Amps 43 Amps 226 BPH 390 BPH 395 BPH 640 BPH C 2125A 1 Module with Two Zones 18 14 535 Bu 415 Bu 27 1 1 2 8 0 12 10 25 0 8 0 15 2 8 Fill Hopper 36 Dia 1750 RPM 15 HP 24 Dia 3500 RPM 10 HP 4 6 2 3 8 Dia 5 HP 2800 BPH 8 Dia 3 HP 1220 BPH 3 4 HP SCR 186 Amps 96 Amps 51 Amps 300 BPH 505 BPH 515 BPH 835 BPH C 2130A 1 Module with Two Zones 20 14 595 Bu 460 Bu 29 1 1 2 8 0 12 10 27 0 8 0 15 2 8 Fill ...

Страница 7: ... and set RPM Type Set voltage ARM Full load amps ARM Motor Sheave Pitch dia No and bore Gearbox Part no and ratio Gearbox Drive Input sheave Pitch dia Bore Belt Output Sprocket no bore Chain Meter Roll Type and max RPM Drive sprocket no bore Setting C 2120A C 2125A C 2130A C 2140A APPROXIMATE DISCHARGE RATES BU HR AT VARIOUS SETTINGS T A B L E 1 2 A U G E R D R I V E D A T A T A B L E 1 3 S C R D ...

Страница 8: ...6 ...

Страница 9: ...ryer will automatically start the top auger and any loading conveyor electri cally connected to the power terminal strip on the power panel see Section 8 Wiring Diagrams At the beginning dryer will completely fill requiring approxi mately its full holding capacity During drying the top auger will start and stop as required to maintain the dryer full of wet grain LOAD TIMER The unit is equipped wit...

Страница 10: ...er To ensure that tanks are free of moisture the usual pre caution is to purge with methanol Avoid tanks which may contain an accumulation of oil or heavy hydrocar bons from long use on a vapor withdrawal system NATURAL GAS NG GAS VOLUME AND PRESSURE The dryer is designed to operate on natural gas having a heat value of about 1 000 BTU per cubic foot The dryer is equipped with a natural gas supply...

Страница 11: ...or overload protection CONNECTING AUXILIARY CONVEYORS The maximum sizes of auxiliary conveyor motors which can be powered directly from the dryer s power termi nals are listed in Table 2 2 See appropriate power cir cuit wiring diagram for terminal connection numbers To connect auxiliary auger motors which are LARGER than the maximum refer to the following informa tion A Motors that must be powered...

Страница 12: ... 77 Horsepower Full Load Amps Max Running Load dryer only amps Circuit Breaker Rating amps Overload Heater Element Voltage 1r 230V 3r 230V 3r 460V 1r 230V 3r 230V 3r 460V 1r 230V 3r 230V 3r 460V 1r 230V 3r 230V 3r 460V 1r 230V 3r 230V 3r 460V Top Auger 5 5 5 22 13 6 5 C22 8 C16 3 C8 67 80 60 30 Btm Auger 3 3 3 16 8 6 4 3 C15 1 C11 3 C5 92 80 60 30 C 2 1 2 5 A Top Fan 10 16 10 16 10 16 83 41 20 5 F...

Страница 13: ... automatically reset itself before ignition may again be attempted PLENUM TEMPERATURE CONTROLS PLENUM CONTROLLER OPERATION Drying tem peratures are controlled by the Electronic Temperature ET plenum controllers located on the ASC control panel Each fan heater is controlled by a separate con troller see Fig 6 7 The controller senses air plenum temperature and cycles burner from Hi Fire to Lo Fire o...

Страница 14: ...ill the wet grain holding bin If due to inadequate wet grain sup ply the load auger runs longer than a normal refill time the Load Timer causes a dryer shutdown The Load Timer located within the ASC control box is an automatic reset type timer The amber LOW GRAIN shutdown indicator will light whenever a shutdown is caused by the Load Timer TIMER SETTING To set the Load Timer observe the normal tim...

Страница 15: ...ter as the Manual Control dial is adjusted See Dryer Tables in Section 5 for suggested start up settings UNLOAD RATE METER ROLL VOLT METER The UNLOAD RATE volt meter monitors the DC ARMATURE VOLTAGE on the SCR MOTOR driving the meter rolls This voltage represents the UNLOAD RATE of the dryer and should range from 7 to 100 as the unload speed is changed Be sure to use the Unload Rate volt meter as ...

Страница 16: ...int temperature entered 6 If large changes in grain input moisture are encoun tered repeat the setup procedure to establish a new setpoint temperature 7 When restarting a loaded dryer following a shutdown period the dryer should be operated in the MANUAL mode until the newly dried grain has passed the RTD grain sensor 2 3 of the grain pass time and the grain temperature has stabilized before switc...

Страница 17: ...y devices may act to interrupt the safety control circuit simultaneously If this occurs the LOWEST NUMBER INDICATOR LIGHT on the detector will always take pri ority as the unit is constructed to indicate only one cause at a time 2 Press the dryer START button When the start button is pressed the dryer control light should come ON indicating that all safety devices have been reset and the dryer is ...

Страница 18: ...16 ...

Страница 19: ...r terminals should also start and rotate in the proper direction C With the Unload Auger Switch ON set the Meter Roll Selector Switch to MANUAL position and check the direction of rotation The RH metering roll shaft should rotate clockwise as viewed from rear end of the dryer See Fig 6 14 7 Check meter roll operation With Unloading Auger still operating rotate the MANU AL UNLOADING control to incr...

Страница 20: ...NUAL position and reset the unload rate to 60 Set the Moisture Control back to match the displayed mea sured temperature Again switch the Meter Roll Selector Switch to AUTO pausing in the OFF position Verify that the control starts at the manual unload rate Note that by decreasing the moisture control set point temperature 95 F the unload rate will not exceed 100 13 Check safety shutdown devices A...

Страница 21: ...andle will trip closed The valve handle must be manually opened to allow gas flow for burner operation Shut off the circuit breakers and main power supply and close fuel supply valves if you are not ready to begin the drying operation 19 Yellow Red 90 27 41 42 Locator hole Assemble to dryer with hole in UP position Free hang Dryer calling for grain Switches A and B both closed Black Fig 4 1 Top au...

Страница 22: ...20 ...

Страница 23: ...g bin or storage bin then cool by an aeration fan at an air flow rate of 1 2 to 1 CFM per bushel of grain in the hot batch being cooled The process of tempering and slow cooling provides higher quality in shelled corn because of less stress cracking of kernels and less breakage during subsequent handling of the grain FINAL MOISTURE From 1 to 3 moisture is usu ally removed in the cooling process so...

Страница 24: ...nt of the wet grain and determine method of drying to be performed 3 Refer to the DRYING TABLES ahead to determine the approximate drying time required to provide the required moisture reduction for the drying method and dryer model to be used 4 Refer to the START UP PROCEDURE within this section Perform all procedures listed 5 Using the recommended drying time refer to appropriate DRYING TABLES a...

Страница 25: ...the drying time 8 Reduce the plenum temperature setting on the lower burner to its normal operating tempera ture 9 Turn the Unload Auger to ON the Meter Roll Selector Switch to MANUAL and adjust the Unload Rate as indicated in the Drying Tables to achieve the required drying time for FULL HEAT operation NOTE During initial start up of a continuous flow dryer the grain moistures discharged may not ...

Страница 26: ...g capacities are estimates based on drying principles field results and computer simulations Variances may occur due to the grain s physiological factors kernel size chemical composition variety maturity escessive fines weather conditions etc ...

Страница 27: ...g capacities are estimates based on drying principles field results and computer simulations Variances may occur due to the grain s physiological factors kernel size chemical composition variety maturity escessive fines weather conditions etc ...

Страница 28: ...g capacities are estimates based on drying principles field results and computer simulations Variances may occur due to the grain s physiological factors kernel size chemical composition variety maturity escessive fines weather conditions etc ...

Страница 29: ...g capacities are estimates based on drying principles field results and computer simulations Variances may occur due to the grain s physiological factors kernel size chemical composition variety maturity escessive fines weather conditions etc ...

Страница 30: ...g capacities are estimates based on drying principles field results and computer simulations Variances may occur due to the grain s physiological factors kernel size chemical composition variety maturity escessive fines weather conditions etc ...

Страница 31: ...g capacities are estimates based on drying principles field results and computer simulations Variances may occur due to the grain s physiological factors kernel size chemical composition variety maturity escessive fines weather conditions etc ...

Страница 32: ...g capacities are estimates based on drying principles field results and computer simulations Variances may occur due to the grain s physiological factors kernel size chemical composition variety maturity escessive fines weather conditions etc ...

Страница 33: ...g capacities are estimates based on drying principles field results and computer simulations Variances may occur due to the grain s physiological factors kernel size chemical composition variety maturity escessive fines weather conditions etc ...

Страница 34: ...32 ...

Страница 35: ...cal C 2100A Series dryer LP fuel Fan heater access door Main Safety gas shutoff valve Liquid fuel connection Main Safety gas shutoff valve Valve handle Do not use to close valve See Section 3 for details Relief valve Fuel strainer Indicator window ...

Страница 36: ...d C 2140 models Liquid solenoid valve Fan heater control box Fuel strainer Gas pressure regulator Vaporizer adjust ment plate See Section 7 for adjust ment details Pressure gauge Pressure gauge Burner Hi Limit thermostat auto reset type Hi Fire solenoid valve Flow control valve Lo Fire adjustment Main solenoid valve ...

Страница 37: ... fuel supply Pressure gauge Hi Fire solenoid valve Main solenoid valve Burner Hi Limit thermostat auto reset type Manual shutoff valve use to adjust Hi Fire gas pressure Fan heater access door 5 amp fuses partially hidden PL 021 burner control board Ignition transformer ...

Страница 38: ...Fig 6 8 ASC control panel internal view 36 Fig 6 7 ASC control panel ...

Страница 39: ...37 Fig 6 9 C 2100A power panel typical 3 phase model shown ...

Страница 40: ...ral hours of operation during initial start up Check periodically thereafter Meter roll crossover chain Adjust to provide 1 4 inch total deflection Drive chain Adjust to provide 1 2 inch total deflection Meter roll crossover chain To avoid missalign ing speed jack bearings loosen drive belts before adjusting chain ten sion Note Auger and meter rolls have sealed bearings that do not require lubrica...

Страница 41: ... 6 12 SCR meter roll drive SCR drive motor Gearbox drive cover Motor mount adjustment bolt Gearbox Motor mounting bolts Retighten securely after adjusting belt Drive belt Retension belt drive after first few hours of operation Check periodically thereafter ...

Страница 42: ... chain Adjust to provide 1 4 to 1 2 inch total deflection Oil level plug hidden Maintain to bottom of plug opening near shaft level Meter roll access door Chain tension adjusting bolt C 2120A C 2125A C 2130A models Under normal conditions replace lubricant after first 250 hours of operation then change every drying season or 2500 hours thereafter using an AGMA 8 gear lubricant For cold ambient tem...

Страница 43: ...owing installation Hinged plenum clo sures Lifts up to allow easier cleaning Important Keep inside of dryer clean Do not allow chaff and other cobustible material to accumulate within air plenum cham ber Make certain to turn off and lock out the main power before entering dryer ...

Страница 44: ...42 ...

Страница 45: ...ean the gas line strainers Make certain gas valves are closed and that gas is purged from sys tem before attempting disassembly 6 C 2130A and C 2140A upper octagonal burners Check burner for loose or missing hardware Also inspect the burner s combustion holes for excess buildup using a 086 dia 44 drill bit to clean if nec essary See Fig 7 1 All other Starfire burners Inspect the primary air screen...

Страница 46: ...adjust the position of the vaporizer to provide clearance For Starfire burner models bend the edge of the burner vane if necessary to provide clearance If there has been significant abrasion of the steel vaporizer pipe it must be replaced 2 Inspect the fuel train components Liquid solenoid valve pressure relief valve pressure regulator vapor hi limit thermostat and the fuel lines and fittings The ...

Страница 47: ...cuit opens its contacts and de energizes the Hi Fire gas solenoid valve No 1 Gas Valve When the Thermostat Control sensor is calling for more heat and closes its contacts the Hi Fire gas solenoid valve immediately opens then it cycles as required to maintain the desired heat 5 If the burner fails to start due to lack of fuel or malfunc tion and the Ignition Transformer and gas solenoid valves are ...

Страница 48: ...ss of parts and also to main tain the original bushing propeller alignment Inspect propeller and bushing at this time looking for any cracks thread or bolt damage warpage etc Consult your dealer or the factory for any questions concerning damage NOTE During manufacture the propeller and bush ing are balanced together and the parts are marked with two small punch dots to identify their original ali...

Страница 49: ...r places will be at owner s expense If service station determines motor failure to be caused by faulty material or workmanship repair will be under warranty when it is within the warranty period Motor failure because of external causes will result in a charge to the owner for repair 1 Make certain power is shut off and locked out then remove fan guard and propeller as outlined earlier 2 Remove cov...

Страница 50: ...l box B Disconnect the pressure gauge line fitting from the pipe tee C Disconnect electrical connections to gas solenoid valve s located within control box D Lift pipe tee with orifice solenoid valve and other parts attached straight up and remove from control box Orifice and other parts can now be removed from pipe tee if desired Octagonal Burners Disconnect the gas supply line where it connects ...

Страница 51: ...HC634 or equivalent lubricant C 2120A C 2125A C 2130A models only Although the gearbox requires no adjustment it is ini tially filled with an AGMA 8 mineral base oil which should be replaced after the first 250 hours of opera tion then changed every drying season or 2500 hrs thereafter AGMA 8 oil has an operating temperature range of 51 to 110 F For cold ambient temperatures 16 to 50 F use AGMA 7 ...

Страница 52: ...etermined first seal off grain flow by inserting the Grain Column Cut Off Damper service tool from inside the plenum as described in Fig 6 16 Then from outside the dryer open the meter roll access door to remove any foreign object SCR MOTOR CONTROL When installing a new SCR motor control check torque switch setting control voltage jumper position and armature voltage jumper position Set as shown i...

Страница 53: ...51 Fig 8 1 C 2100A power circuit 220V 1 phase ...

Страница 54: ...52 Fig 8 2 C 2100A power circuit 220V 3 phase models ...

Страница 55: ...53 Fig 8 3 C 2100A power circuit 440V 3 phase models ...

Страница 56: ...54 Fig 8 4 C 2100A general control circuit p 1 of 3 ...

Страница 57: ...55 Fig 8 4 C 2100A general control circuit p 2 of 3 ...

Страница 58: ...56 Fig 8 4 C 2100A general control circuit p 3 of 3 ...

Страница 59: ...57 Fig 8 5 C 2100A burner control circuit circuit ...

Страница 60: ...58 ...

Страница 61: ...STOP or START switch Also check switch wiring connections 5 1CR RELAY Check for a defective 1CR relay relay base or faulty wiring TROUBLE CHECKOUT PROCEDURE INFORMATION Control circuit not energized Shutdown indicator light ON SHUTDOWN INDICATOR LIGHTS on ASC Panel LOW GRAIN LIGHT Auto resets immediately May indicate a Insufficient grain to fill dryer b Load Timer is set incorrectly load time set ...

Страница 62: ... grain from under grain discharge door for switch to reset Indicates that unload auger discharge switch has opened for the following possible reasons a Auxiliary unload equipment has failed or overloaded b Discharge door is not seated properly c Discharge proximity switch failed Various circuit breakers as shown in wiring schematics or Power Panel illustration Overload relays manual reset required...

Страница 63: ...eck DC voltage between ARM A1 and A2 terminals on SCR board Voltage should increase from near 10V DC to 155V DC as speed control is moved to the MAXIMUM SCR speed setting If no voltage or erratic voltage is indicated check for possible bad wiring connections or a defective speed pot before replacing SCR board Check for voltage on load side of armature fuse Replace fuse as required 6 Inspect wiring...

Страница 64: ...e if required 2 Check for improperly adjusted or problems within Hi Lo Fire thermostat control plenum controller circuit Temporarily increase the temperature setting If heater will still not cycle check for problem in control wires connections or sensor See Electronic Temperature Control Trouble in this Troubleshooting Section 3 Check for improperly connected or faulty Hi Fire gas vapor solenoid v...

Страница 65: ...check dial thermometer for temperature compar ative reading See following problems and corrections Check with a 1260 ohm calibration resistor FF part no 38 322 as outlined in Bulletin ETS FC 03 5 When connected to terminals 10 and 11 of controller the resistor will cause the thermostat to switch at 180 F Readjust METER OFFSET trim pot as required Check with calibration resistor as mentioned above ...

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Страница 67: ......

Страница 68: ...Division of ffi Corporation 5900 Elmwood Ave Indianapolis IN 46203 1998 ffi Corporation Printed in USA 5 14 98 ...

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