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HDP8500 Service Manual, PLT-01583, 1.1

© 2013 HID Global Corporation/ASSA ABLOY AB. All rights reserved.

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HDP8500 Parts Replacement ....................................................................................................... 6

Safety Messages (review carefully) .................................................................................................................7

Cover Removal / Replacement Procedures .....................................................................................................8

Reviewing the HDP8500 Covers .................................................................................................................9

Remove/Replace the Rear/TOP Cover Assembly (D940089) .................................................................. 11

Remove/Replace the Front Panel Cover (D940201-01) ........................................................................... 13

Remove/Replace the Input Cover (D940092-02) ..................................................................................... 14

Remove/Replace the Output Cover (D940199-02) ................................................................................... 18

Remove/Replace the Door Cover (D940090-01) ....................................................................................... 20

Remove/Replace the Bezel LCD Display (D940088-01) .......................................................................... 22

Remove/Replace the Cover Insert (D940204-02) ..................................................................................... 23

Main Printer Modules Removal.................................................................................................................... 24

Remove the Fan Box/Bracket Assembly (D940005)................................................................................ 24

Remove the Card Path (D940005)............................................................................................................ 28

Remove the Main Printer Chassis ........................................................................................................... 32

Printer Board Removal ................................................................................................................................. 36

Remove the Mainboard (A940234) ........................................................................................................... 36

Remove/Replace the Auxiliary Board (A920221-10) ............................................................................... 39

Remove/Replace the USB Ethernet PCB (A910551) .............................................................................. 41

Card Path Procedures ................................................................................................................................... 43

Card Path Sensor (D910217) .................................................................................................................... 43

Card Path - Roller Replacement Procedures ........................................................................................... 45

Card Path- Stepper Motor Assembly (D940257) ..................................................................................... 55

Card Path- Gear Motor (D900484-01) ..................................................................................................... 57

Main Chassis Procedures .............................................................................................................................. 59

Remove/Replace the Film Supply Motor (D900484-06), Ribbon Supply Motor (D900484-07), and RFID

Board (A000365) ........................................................................................................................................ 59

Remove/Replace the Film Take-Up Motor (D900484-01) and Ribbon Take-Up Motor (D900484-01) . 60

Remove/Replace the Headlift Motor (D910052) and Headlift Sensor (D910216) ................................. 61

Remove the Print Stepper Motor (D910050) ........................................................................................... 64

Remove the Card Path Step Mount Assembly (D940258) ...................................................................... 67

Remove/Replace the Lamination Mechanism (D940009) (Transfer Arm) ............................................ 69

Remove/Replace the Transfer Arm Motor (D910072) or Up/Down Sensor (D910216) ......................... 72

Remove/Replace the Ribbon Sensor (D910556) ....................................................................................... 75

Installing the Printhead ............................................................................................................. 76

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Содержание Fargo HDP8500

Страница 1: ...FARGO HDP8500 Card Printer SERVICE MANUAL PLT 01583 1 1 November 2013 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 15370 Barranca Parkway Irvine CA 92618...

Страница 2: ...cifications applications and options are subject to change at the discretion of HID Global Corporation without notice Trademarks HID GLOBAL HID the HID logo HDP and FARGO are the trademarks or registe...

Страница 3: ...m 6pm CST Phoenix Road Haverhill Suffolk CB9 7AE England Phone 44 1440 714 850 Fax 44 1440 714 840 Tech Support 44 1440 711 822 M F 9am 5pm GMT Asia Pacific Brazil 19 F 625 King s Road North Point Isl...

Страница 4: ...ter Board Removal 36 Remove the Mainboard A940234 36 Remove Replace the Auxiliary Board A920221 10 39 Remove Replace the USB Ethernet PCB A910551 41 Card Path Procedures 43 Card Path Sensor D910217 43...

Страница 5: ...e the Lamination Module Main Board A940221 111 Remove Replace the Stepper Motor Assembly D930413 and Belt F000428 113 Remove Replace the Upper and Lower Take up Motor D920189 115 Remove Replace the Re...

Страница 6: ...nter 3 Make note of how the wires are routed through the printer There are tie clips to hold the wires in place 4 An electric screw driver is handy for removing the screws 5 Suggestion Lay the printer...

Страница 7: ...sensitive It can be damaged if exposed to static electricity discharges Information that raises potential electrostatic safety issues is indicated by a warning symbol as shown to the left To prevent e...

Страница 8: ...Clips are provided inside the printer for wires and tie clips are used to bundle wires Keep wires away from moving parts Caution When replacing the Covers or any parts do NOT pinch any wires Caution...

Страница 9: ...OY AB All rights reserved 9 Reviewing the HDP8500 Covers The Covers must be removed in this sequence order to avoid damage to these parts Reverse order to re assemble 1 Top Rear Cover D940089 2 Front...

Страница 10: ...HDP8500 Service Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 10...

Страница 11: ...e performed by authorized service personnel Step Procedure 1 Caution Power off the Printer by unplugging the power cord from the Printer 2 Remove the 8 screws F000170 from the back side of the cover W...

Страница 12: ...All rights reserved 12 Step Procedure 5 Remove the Cover Open Sensor cable A000125 When replacing the Rear Cover do not tighten this screw at this step 6 Reverse the instructions to re assemble or ins...

Страница 13: ...horized service personnel Step Procedure 1 Caution Power off the Printer by unplugging the power cord from the Printer 2 Remove the 9 screws F000231 from the front cover panel D940201 01 3 Remove the...

Страница 14: ...Torx Driver Philip driver Estimated Time 10 minutes Important This procedure can only be performed by authorized service personnel Remove this cover if replacing the Bezel LCD Display Assembly D94008...

Страница 15: ...ts reserved 15 Step Procedure 3 Remove 2 screws F000034 located in the inside hopper Philip driver 4 Remove 2 screws F000231 from the bottom SIDE cover Philip driver 5 Remove 1 screw F000170 from the...

Страница 16: ...HDP8500 Service Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 16 6 Lift OUT and UP from the bottom to clear the top frame...

Страница 17: ...rporation ASSA ABLOY AB All rights reserved 17 Step Procedure 7 There is a small TAB that fits the cover under the hopper frame 8 Reverse the instructions to re assemble or install a new cover Tighten...

Страница 18: ...s procedure can only be performed by authorized service personnel Step Procedure 1 Caution Power off the Printer by unplugging the power cord from the Printer 2 Remove 1 screw F000170 from the bottom...

Страница 19: ...ure 4 Remove 2 screws F000231 from the bottom Output Trim Cover D940202 02 Philip Driver When replacing the Output Cover do not tighten this screw at this step 5 Remove the Output Cover 6 Reverse the...

Страница 20: ...needed T10 Torx Driver Estimated Time 10 minutes Important This procedure can only be performed by authorized service personnel Step Procedure 1 Caution Power off the Printer by unplugging the power c...

Страница 21: ...ABLOY AB All rights reserved 21 Step Procedure 3 Slide the Cover Hinge from the Printer 4 Reverse the instructions to re assemble or install a new door Tighten all the screws after the cover is compl...

Страница 22: ...t This procedure can only be performed by authorized service personnel Step Procedure 1 Caution Power off the Printer by unplugging the power cord from the Printer 2 Refer to Remove Replace the Input...

Страница 23: ...d T10 Torx Driver Estimated Time 10 minutes Important This procedure can only be performed by authorized service personnel Note This is where the ANDON Light Upgrade is installed Step Procedure 1 Caut...

Страница 24: ...eparation Remove Rear Top Cover Important This procedure can only be performed by authorized service personnel Note Removing this assembly is required for many procedures Step Procedure 1 Caution Turn...

Страница 25: ...Auxiliary Board A940221 10 to the frame Unplug the power connection 140069 4 Remove the Ethernet USB box Remove two screws from the BOX base Pull the box forward and slide to the RIGHT then OUT Doing...

Страница 26: ...83 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 26 Step Procedure 6 Gently pull the hoses from the Printer 7 Disconnect the 2 Fan Cable from the Fan Box 8 Disconnect the MAG wires...

Страница 27: ...27 Step Procedure 9 Disconnect the wires from the tie wrap on the Fan Box 10 Disconnect the Ribbon Cable from the D000445 Board attached to the Fan Box Riser 11 Remove the FAN BOX and BRACKET as one...

Страница 28: ...Covers Remove the Fan Assembly Important This procedure can only be performed by authorized service personnel Note Removing this assembly is required for many procedures Step Procedure 1 Caution Turn...

Страница 29: ...1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 29 Step Procedure 3 Remove 1 screw F000178 that attaches the Card Path to the Main Chassis 4 Remove the 2 screws F000170 that attach th...

Страница 30: ...ved 30 Step Procedure 5 Remove 4 screws F000192 that attach the Main Chassis to the Card Path 6 Slide the Card Path away from the Main Chassis 7 Disconnect all wire connection or as many as are needed...

Страница 31: ...13 HID Global Corporation ASSA ABLOY AB All rights reserved 31 Step Procedure 8 When replacing the Card Path align the Card Path to the Main Chassis 9 Reverse the instructions to re assemble Refer to...

Страница 32: ...paration Remove covers Remove Fan Box Bracket Assembly Remove the Card Path Assembly Important This procedure can only be performed by authorized service personnel Note Removing this assembly is requi...

Страница 33: ...LT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 33 Step Procedure 3 Remove the 2 screws F000192 from the front of the Chassis 4 Disconnect the FI Mag Printhead Fan cable D94...

Страница 34: ...BLOY AB All rights reserved 34 Step Procedure 5 Disconnect the Film Sensor and Lam Lift Sensor cables from the Transfer Arm connection 6 Caution Do not damage the Mainboard when removing or installing...

Страница 35: ...SSA ABLOY AB All rights reserved 35 Step Procedure 7 When replacing the Chassis line up the 3 square holes on the front frame and align the chassis into the notch on the frame 8 Reverse the instructio...

Страница 36: ...emove the Main Chassis Important This procedure can only be performed by authorized service personnel Step Procedure 1 Caution Power off the Printer by unplugging the power cord from the Printer Note...

Страница 37: ...1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 37 Step Procedure 3 Remove the 8 screws F000170 from the Mainboard 4 Remove the PCB Cover D940133 When replacing the cover verify the...

Страница 38: ...re 5 Remove 1 screw F000170 from the PCB station Transistion board D940171 6 Remove 4 screws F000170 from the PCB Flip Station Interface IO board D940195 7 Remove all cable connections 8 Lift off the...

Страница 39: ...s Preparation Remove Rear Top Cover Important This procedure can only be performed by authorized service personnel Note Removing this assembly is required for many procedures Step Procedure 1 Caution...

Страница 40: ...Y AB All rights reserved 40 Step Procedure 3 Remove the 3 screws holding the Auxiliary Board A940221 10 to the frame 4 When replacing the board insert the PCB into the tab of the base 5 Reverse the in...

Страница 41: ...This procedure can only be performed by authorized service personnel Step Procedure 1 Caution Power off the Printer by unplugging the power cord from the Printer 2 Remove the Ethernet USB box to acce...

Страница 42: ...1583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 42 Step Procedure 3 Lift up the cover from the USB PCB 4 Unplug the wire connection and lift UP on the PCB A910551 5 Reverse the...

Страница 43: ...Card path Remove Fan Box Bracket Assembly Important This procedure can only be performed by authorized service personnel Step Procedure 1 Caution Power off the Printer by unplugging the power cord fr...

Страница 44: ...0 Service Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 44 Step Procedure 4 Feed wire through the hole and re connect the wire 5 Reverse the instructions to re ass...

Страница 45: ...y be performed by authorized service personnel Step Procedure 1 Caution Turn OFF the Printer and unplug the power cord from the Printer Important Card path removal makes parts removal easier Relates t...

Страница 46: ...BOTTOM ROLLERS Insert the D flat end into the grommet provided on the Sideplate Fit the bearing and E Clip into the slot provided on the other side of the Sideplate 4 Bottom View 5 Bottom Roller 1 Tra...

Страница 47: ...Ensure the flat on the bearing is aligned with the flat in the Sideplate hole continued next page Verify roller rolls freely 6 Bottom Roller 2 Flattener Roller Roller D940098 with bearing D940169 Ens...

Страница 48: ...aning Roller D940100 with bearing D940169 Ensure the flat on the bearing is aligned with the flat in the Sideplate hole Verify roller rolls freely 8 Bottom Roller 4 Transfer Roller D940105 Long end go...

Страница 49: ...rights reserved 49 Verify roller rolls freely Remove the gear D910112 and clip 140048 to replace the roller D940105 9 Bottom Roller 5 Cleaning Roller D940100 with bearing D940169 Ensure the flat on th...

Страница 50: ...rights reserved 50 Step Procedure 10 TO REPLACE TOP ROLLERS All Rollers follow the same procedure Top View 11 Insert the D flat end into the grommet provided on the Sideplate Fit the Bearing and the S...

Страница 51: ...HDP8500 Service Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 51 Use a small tool to move the LED over the tab...

Страница 52: ...ghts reserved 52 Step Procedure 12 ROLLER 1 Roller Transport Idler D940108 with Bearing 760343 Long end goes to the LEFT side Ensure the flat on the bearing is aligned with the flat in the Sideplate h...

Страница 53: ...l rights reserved 53 Step Procedure 13 Roller 2 Cleaning Roller D940108 with bearing 760343 Long end goes to the LEFT side Ensure the flat on the bearing is aligned with the flat in the Sideplate hole...

Страница 54: ...LEFT side Ensure the flat on the bearing is aligned with the flat in the Sideplate hole Verify roller rolls freely 15 Roller 4 Cleaning Roller D940108 with bearing 760343 Long end goes to the LEFT si...

Страница 55: ...ar Top Covers Remove the Fan Box Bracket Remove the Card Path Important This procedure can only be performed by authorized service personnel Step Procedure 1 Caution Turn OFF the Printer and unplug th...

Страница 56: ...orporation ASSA ABLOY AB All rights reserved 56 Step Procedure 5 Remove the 4 screws F000170 screws from the Stepper Motor Remove the Gear covering the upper right screw not shown 6 Lift the Motor fro...

Страница 57: ...utes Preparation Remove Rear Top Covers Remove the Fan Box Bracket Remove the Card Path Important This procedure can only be performed by authorized service personnel Step Procedure 1 Caution Turn OFF...

Страница 58: ...Corporation ASSA ABLOY AB All rights reserved 58 Step Procedure 4 Remove the Gear D940252 and E Clip 140063 from the motor post 5 Remove 4 screws F000193 to release the motor from the frame Lift Motor...

Страница 59: ...listed on the label of the new motor Add this number to the Advanced Settings in the Printer Driver TOOLBOX Step Procedure 1 Caution Turn OFF the Printer and unplug the power cord from the Printer Th...

Страница 60: ...nel Suggestion Lay the printer on the front side for ease of accessing the motors IMPORTANT NOTE When replacing the Film Take up Motor make note of the number listed on the label of the new motor Add...

Страница 61: ...ime 30 minutes Preparation Remove the Rear Top Covers Remove the Fan Box Bracket Assembly Important This procedure can only be performed by authorized service personnel Suggestion Lay the printer on t...

Страница 62: ...the locking tab located on the right side of the Motor IN to release the Motor 4 Disconnect the Headlift Sensor from the Harness Leave the Sensor D910216 in the Mount if not replacing it 5 If you nee...

Страница 63: ...rights reserved 63 6 Replace the Headlift Motor Ensure the Shaft tab fits in to the hole provided in the Frame Note Turn the shaft so the FLAG is within the sensor then insert 7 Reverse the instructi...

Страница 64: ...Preparation Remove Covers Remove the Fan Box Bracket Assembly Remove the Card Path Suggestion Lay the printer on the front side for ease of accessing the motors Important This procedure can only be pe...

Страница 65: ...rews 1 2 have washers 140040 4 Roll the Motor D910050 in a downward angle CCW to release the Print Stepper Motor Belt F000093 from the Pulley 5 a Check the Belts and Pulley for excessive wear b Replac...

Страница 66: ...as needed Note One of the Belts goes around the Print Platen Roller Gear D910109 8 Attach Belt to pulley first then roll the Motor up to set into place 9 This stepper Motor Mount provides a self adju...

Страница 67: ...rx Driver Estimated Time 30 minutes Preparation Remove the Covers Remove the Card Path Suggestion Lay the printer on the front side for ease of accessing the motors Important This procedure can only b...

Страница 68: ...013 HID Global Corporation ASSA ABLOY AB All rights reserved 68 Step Procedure 3 Remove 2 screws F000191 from the Mount Lift out the Mount 4 Replace if necessary Reverse Assembly to complete the repla...

Страница 69: ...eparation Remove Top Rear Covers Remove the Fan Box Bracket Assembly Important This procedure can only be performed by authorized service personnel Step Procedure 1 Caution Turn OFF the Printer and un...

Страница 70: ...t the Heater Wire 1 J3 and the RTD 1 J17 from the Auxiliary Board A940221 10 6 Remove the three 3 screws F000177 that attach the Transfer Arm D940009 to the Main Chassis Frame Turn printer over to rem...

Страница 71: ...l rights reserved 71 Step Procedure 7 IMPORTANT NOTE Tilt the roller when replacing back into the frame DO NOT scratch the roller 8 Verify LAM CAM Postion when replacing the Arm 9 Reverse the instruct...

Страница 72: ...ers Remove the Fan Box Bracket Assembly Remove the complete Transfer Arm to access the motor and sensor Important This procedure can only be performed by authorized service personnel Step Procedure 1...

Страница 73: ...tion ASSA ABLOY AB All rights reserved 73 Replace the 3 screws on the Motor 3 Remove 2 screws F000417 to remove and replace the Lift Sensor D910216 Be careful of the Sensor when removing and replacing...

Страница 74: ...OY AB All rights reserved 74 Step Procedure 4 IMPORTANT NOTE Tilt the roller when replacing back into the frame DO NOT scratch the roller Final position before replacing the assembly 5 Reverse the ins...

Страница 75: ...ath Remove the Fan Box Bracket Remove the Main Chassis Important This procedure can only be performed by authorized service personnel Step Procedure 1 Caution Turn OFF the Printer and unplug the power...

Страница 76: ...procedure can only be performed by authorized service personnel Step Procedure 1 Caution Power off the Printer by unplugging the power cord from the Printer 2 Remove the Top and Rear Cover 3 Rear Cov...

Страница 77: ...hts reserved 77 Step Procedure 5 Unplug the RTD Wire Cable Heater Wire Cable and Interconnect Cable with small com board D940171 from the Auxiliary Board A920221 10 6 Remove the 3 screws holding the A...

Страница 78: ...emove the Ethernet USB box Remove two screws from the BOX base Pull the box forward and slide to the RIGHT then OUT Doing this will release the box from the PCB board Ethernet USB Connection directly...

Страница 79: ...3 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 79 Step Procedure 10 Gently pull the hoses from the Printer 11 Disconnect the 2 Fan Cable from the Fan Box 12 Disconnect the MAG wir...

Страница 80: ...bal Corporation ASSA ABLOY AB All rights reserved 80 Step Procedure 13 Disconnect the wires from the tie wrap on the Fan Box 14 Disconnect the Ribbon Cable from the D000445 Board attached to the Fan B...

Страница 81: ...ll rights reserved 81 Step Procedure 15 The Printhead Motor Mount D910052 is now accessible 16 Remove the Printhead Motor Mount D910052 Remove the one 1 screw that holds the Motor Mount to the Frame a...

Страница 82: ...500 Service Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 82 Step Procedure 17 Remove the ground strap of the Printhead 18 Unplug the Printhead Motor Mount Connect...

Страница 83: ...ce Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 83 Step Procedure 19 Lift out the Printhead Motor Mount assembly 20 Carefully lift out the complete Printhead Asse...

Страница 84: ...ORE installing This VALUE is needed for step 26 b Replace the Printhead cable and ground strap c Replace the Printhead Motor Mount D910052 Caution When replacing the Printhead Assembly ensure that the...

Страница 85: ...rvice Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 85 23 Note how the Print Platen Roller Slot would fit properly onto the Roller bushing as shown from the back s...

Страница 86: ...hen replacing the Printhead Motor Mount D910052 25 Replace Fan Box and all cables Ethernet USB Box and Auxiliary Board Replace Covers in reverse assembly You have completed this procedure 26 Open the...

Страница 87: ...ll rights reserved 87 Flipper Table Remove Replace Procedures In order to access the Flipper Module please remove the Rear Top Cover the Front Panel and the Output Cover Refer to the procedures for 1...

Страница 88: ...ed Estimated Time 30 minutes Preparation Remove Rear Top Covers Remove the Front Panel Remove the Output Cover Important This procedure can only be performed by authorized service personnel Step Proce...

Страница 89: ...p Procedure 3 The Output Roller Assembly D910404 clips into the two 2 slots on either side of the Frame Gently pull the Assembly from the Sensor side Frame just enough for the Assembly to be pulled ou...

Страница 90: ...overs Remove the Front Panel Remove the Output Cover Important This procedure can only be performed by authorized service personnel Step Procedure 1 Caution Turn OFF the Printer and unplug the power c...

Страница 91: ...from the Sensor side of the Flipper Table Shaft and the bushing 760343 NOTE the bushing has a flat side that fits into the frame 4 Remove the E Clip from the Motor side and the bushing 5 Remove the Ou...

Страница 92: ...r Flipper Home Sensor and Table Sensor All three Sensors must be replaced at the same time if one Sensor is damaged Important This procedure can only be performed by authorized service personnel Step...

Страница 93: ...rs Remove the Front Panel Remove the Output Cover Important This procedure can only be performed by authorized service personnel Step Procedure 1 Caution Turn OFF the Printer and unplug the power cord...

Страница 94: ...thorized service personnel Step Procedure 1 Caution Turn OFF the Printer and unplug the power cord from the Printer 2 Disconnect the cable D900251 from the bottom of the Stepper Drive Motor 3 Remove t...

Страница 95: ...authorized service personnel Step Procedure 1 Caution Turn OFF the Printer and unplug the power cord from the Printer 2 Disconnect the cable D900251 from the Board at J9 3 Disconnect the cable D90024...

Страница 96: ...0 Service Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 96 Step Procedure 8 Reconnect the cables See Ribbon Cable routing below 9 Reverse the instructions to re as...

Страница 97: ...ocedure can only be performed by authorized service personnel Step Procedure 1 Caution Turn OFF the Printer and unplug the power cord from the Printer 2 Disconnect the Ribbon cables from the Main Boar...

Страница 98: ...he lamination module All media must be removed for these procedures The Lamination Module may be completely removed from the Printer for ease of access Step Procedure 1 Caution Turn OFF the Printer an...

Страница 99: ...A ABLOY AB All rights reserved 99 Step Procedure Remove Covers 4 Remove 6 screws from the Rear cover D940073 02 Remove 5 screws from the Top cover Lift up and off frame 5 Remove 6 screws from the Rear...

Страница 100: ...8500 Service Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 100 Step Procedure 7 Remove 2 screws from the Output cover D940226 02 8 Lift covers off frame and set as...

Страница 101: ...40203 Cleaning Output Assembly Tools needed Needle Nose Pliers Estimated Time 30 minutes Preparation Remove the Lamination Module Covers Important This procedure can only be performed by authorized se...

Страница 102: ...ABLOY AB All rights reserved 102 Step Procedure 3 The long end goes to the RIGHT Side Ensure the flat on the Bearing D940169 is aligned with the flat hole in the sideplate Remove the gear and clip 14...

Страница 103: ...ler D940102 Cleaning Output Assembly Tools needed E Clip tool Estimated Time 30 minutes Preparation Remove the Lamination Module Covers Important This procedure can only be performed by authorized ser...

Страница 104: ...A ABLOY AB All rights reserved 104 Step Procedure 3 The long end goes to the RIGHT Side Ensure the flat on the Bearing 760343 is aligned with the flat hole in the sideplate Remove the gear and clip 14...

Страница 105: ...8 Cleaning Output Assembly Tools needed E Clip Estimated Time 30 minutes Preparation Remove the Lamination Module Covers Important This procedure can only be performed by authorized service personnel...

Страница 106: ...Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 106 Step Procedure 3 Remove the retaining ring 140062 and washer F000450 Release the spring from the tab D940254 cont...

Страница 107: ...tion ASSA ABLOY AB All rights reserved 107 The long end goes to the RIGHT Side Ensure the flat on the Bearing 760343 is aligned with the flat hole in the sideplate Remove the gear and clip 140048 to r...

Страница 108: ...CenterPlate Exit D920027 Step Procedure 1 Caution Turn OFF the Printer and unplug the power cord from the Printer 2 Remove the Covers 3 Disconnect the cable D920155 from the Main Board at location J26...

Страница 109: ...peat Step 1 to 4 Note The second drive roller gear pulley needs to be removed first for easy access a Remove the metal roller D920137 by sliding out b Loosen the Sensor cable grab the Sensor cable and...

Страница 110: ...HDP8500 Service Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 110 8 Reconnect the wire at the Main Board 9 Reverse the instructions to re assemble...

Страница 111: ...an only be performed by authorized service personnel Step Procedure 1 Caution Turn OFF the Printer and unplug the power cord from the Printer 2 Remove all the Covers Note You do not need to remove the...

Страница 112: ...ce Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 112 Step Procedure 5 Replace it with the new Main Board 6 Reconnect the cables Refer to Appendix A for Cable Conne...

Страница 113: ...performed by authorized service personnel Step Procedure 1 Caution Turn OFF the Printer and unplug the power cord from the Printer 2 Remove the Covers 3 Disconnect the Stepper Motor cable D900625 fro...

Страница 114: ...will be replaced when the new Motor is installed 8 Install the new Motor Loosely install the four 4 screws Work the Belt F000428 back onto the Motor Shaft 9 a Insert the self adjusting Spring F000332...

Страница 115: ...er 2 Remove the Covers 3 Disconnect the cable D920153 from the top of the Motor 4 Hold the Motor in one hand and the Shaft in the other Push it in and turn the Motor to release it from the Frame The l...

Страница 116: ...P8500 Service Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 116 Display A Lower Motor See Step 4 in this procedure Display B Upper Motor See Step 4 in this procedu...

Страница 117: ...HDP8500 Service Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 117 Display C See Step 5 in this procedure Display D See Step 5 in this procedure...

Страница 118: ...he cable D920153 from the top of the Motor 4 Disconnect the wire bundle from the holding clip Note Observe how the wires are routed 5 Disconnect the Encoder Sensor cable D920147 from the Encoder Senso...

Страница 119: ...tor D900406 and Gear D920170 cont Step Procedure 7 Reverse the instructions to re assemble a Line up the bottom of the Rewind Motor on the tabs b Snap the top rewind Motor to the Frame into the tab pr...

Страница 120: ...g the power cord from the Printer 2 Remove the Ribbon Rewind Motor the Gear D920170 and Encoder Wheel 810492 See Replacing the Rewind Motor D900406 3 Disconnect the cable from the RFID Board 4 Remove...

Страница 121: ...P8500 Service Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 121 Remove Replace the RFID Board for the Rewind Motors A000365 01 Display A See Step 4 in this procedu...

Страница 122: ...ersonnel This part is sold as one assembly which includes the Film LED A000454 Head Lift Sensor E000186 Thermocouple RTD A000449 and the wires Step Procedure 1 Caution Turn OFF the Printer and unplug...

Страница 123: ...ted Time 15 minutes Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel Step Procedure 1 Caution Turn OFF the Printer and unplug the power cord...

Страница 124: ...01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 124 Appendix A Board Wire Connections Mainboard A940234 Cable Connection Main Chassis Image shown is Printer Main Chassis wire c...

Страница 125: ...HDP8500 Service Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 125 Mainboard A940234 Cable Connection Keypad LED cable D855013...

Страница 126: ...HDP8500 Service Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 126 Mainboard A940234 Cable Connection Power Cable...

Страница 127: ...e Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 127 Mainboard A940234 Cable Connection Card Path Film Transfer Fan Pick Sensor Flattener Up Down Sensor Lam Motor D...

Страница 128: ...HDP8500 Service Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 128 Auxiliary Board A920221 10 Cable Connection...

Страница 129: ...HDP8500 Service Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 129 Lamination Module Mainboard connection...

Страница 130: ...HDP8500 Service Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 130 Lamination board Hopper Full Sensor connection Lamination board Card Sensor connection...

Страница 131: ...HDP8500 Service Manual PLT 01583 1 1 2013 HID Global Corporation ASSA ABLOY AB All rights reserved 131 Lamination Module Cable Routing Gather all wires together and secure with tie wrap 140069...

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