1. General information
USE AND MAINTENANCE MANUAL
CHAPTER 1
GENERAL INFORMATION
4-Strokes - Edition 00 / 2022
67
1
No.
Item
Checks and maintenance jobs
After break-in
Every race
Every third
race (or 500
km)
Every fifth
race (or 1000
km)
As required
15
*
Generator rotor nut
– Retighten.
√
√
16
*
Muffler
– Inspect and retighten.
√
√
– Clean.
√
– Replace.
√
17
*
Crank
– Inspect and clean.
√
√
18
*
Throttle body
– Inspect.
√
19
Spark plug
– Inspect and clean.
√
√
– Replace.
√
20
Drive chain
– Lubricate and check slack/
alignment.
√
√
– Replace.
√
21
*
Cooling system
– Check coolant level and leakage.
√
√
– Check radiator cap operation.
√
– Replace coolant.
Every two years
√
– Inspect hoses.
√
22
Outside nuts and bolts
– Retighten.
√
√
23
Air filter
– Clean and lubricate.
√
√
– Replace.
√
24
Oil filter
– Replace.
√
√
25
*
Engine guard
– Replace.
√
26
*
Frame
– Clean and inspect.
√
√
27
*
Fuel tank, fuel pump
– Clean and inspect.
√
√
28
*
Fuel hose
– Inspect.
√
– Replace.
Every four years
√
29
*
Brake(s)
– Adjust lever position and pedal
height.
√
√
– Lubricate pivot point.
√
√
– Check brake disc surface.
√
√
– Check fluid level and leakage.
√
√
– Retighten brake disc bolts,
caliper bolts, master cylinder
bolts and union bolts.
√
√
– Replace pads.
√
– Replace brake fluid.
Every one year
√
30
*
Front fork(s)
– Inspect and adjust.
√
√
– Replace oil.
√
√
– Replace oil seal.
√
31
*
Front fork oil seal and
dust seal
– Clean and lubricate.
√
√
32
Protector guide
– Replace.
√
33
*
Rear shock absorber
– Inspect and adjust.
√
√
– Lubricate. (After rain ride.)
√
√
– Retighten.
√
√
34
*
Chain and roller slider
– Inspect.
√
√
35
*
Drive chain stopper
– Inspect.
√
36
*
Swingarm
– Inspect, lube and retighten.
√
√
37
*
Relay arm, connect- ing
rod
– Inspect, lube and retighten.
√
√