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www.factorycat.com
R.P.S. Corporation Phone: 1-800-634-4060P.O. Box 368 Fax: 1-866-901-3335Racine, Wisconsin 53401
C
ACTORY
Operator and Parts Manual
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VERSION 4.0
Страница 1: ...A www factorycat com R P S Corporation Phone 1 800 634 4060 P O Box 368 Fax 1 866 901 3335 Racine Wisconsin 53401 C ACTORY Operator and Parts Manual 390 420 SERIES 430 490 550 SERIES VERSION 4 0...
Страница 2: ...ATOR COMFORT HEADLIGHT HORN BACKUP ALARM AND ARMRESTS ARE STANDARD OPERATORS ARE ABLE TO TURN WITHIN A 84 AISLE WHILE MAINTAINING EXCELLENT WATER CONTROL WE ALSO OFFER FOR CLEANING IN REMOTE AREAS A C...
Страница 3: ...personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventative...
Страница 4: ...ERE IN EFFECT AT THE TIME OF PRINTING R P S CORP RESERVES THE RIGHT TO MAKE CHANGES WITHOUT NOTICE INCURRING ANY OBLIGATION TO REGISTER FOR WARRANTY FAX YOUR WARRANTY REGISTRATION FORM TODAY FAX 886 9...
Страница 5: ..._________________ 4 ______________________________________ 2 ______________________________________ 5 ______________________________________ 3 ______________________________________ 6 ________________...
Страница 6: ...BROOM SYSTEM Side Broom Size 2 17 2 17 Side Broom Power 2 0 3 hp 2 0 3 hp Sweep Path 46 51 BATTERY SYSTEM Battery AH Rating Up to 400 Ah Up to 1 000 Ah Battery Run Time Up to 6 hours Up to 8 hours SO...
Страница 7: ...TER CONTROL AROUND TIGHT TURNS AS THE LARGER SQUEEGEES CALL YOUR LOCAL DEALER FOR MORE SOAP INFORMATION MODEL 490 D DISK 3 17 421SS 17 421S 17 421C 17 421PS 17 421P 17 421N 17 421D 17 422BB 17 422B 17...
Страница 8: ...ery High 10 Black Black 422B NA High 8 Black Brown 422BR NA High 7 Brown Green 422G NA Medium 6 Green Blue 422BL NA Moderate 4 Blue Red 422R NA Moderate 3 Red White 422W NA Light 1 White NOTE These ar...
Страница 9: ...T OPERATE UNIT UNLESS TRAINED AND AUTHORIZED UNLESS OPERATOR MANUAL IS READ AND UNDERSTOOD IF UNIT IS NOT IN PROPER OPERATING CONDITION OUTDOORS OR EXPOSED TO RAIN FOR PICKING UP HAZARDOUS MATERIALS D...
Страница 10: ...DOWN THE RAMP NEVER DRIVE ACROSS THE INCLINE DO NOT BACK DOWN OR TURN ON RAMPS WARNING ALWAYS USE THE CHARGER PROVIDED BY THE MANUFACTURER TO CHARGE THE MACHINE IT IS AN AUTOMATIC CHARGER SPECIFICALLY...
Страница 11: ...FEATURES PAGE 7 FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 FIGURE 5 FIGURE 6A FIGURE 6B 6 5 7 2 1 3 4 8 13 11 14 9 10 12 15 20 16 17 18 21 23 22 26 27 28 25 24 30 29 40 39 38 36 35 31 32 33 34 37 43 46 42 41...
Страница 12: ...GEE SEE FIGURE 5 24 SOLUTION TANK HOLDS APPROXIMATELY 61 GALLONS OF CLEAN WATER 25 RECOVERY TANK HOLDS APPROXIMATELY 61 GALLONS OF DIRTY RECOVERY WATER 26 RECOVERY ACCESS DOOR USED FOR FLUSHING OUT RE...
Страница 13: ...HAVE BEEN USED SEE FIGURE 9 7 TRANSPORT HOUR METER TELLS YOU THE TOTAL HOURS THE DRIVE SYSTEM HAS BEEN USED SEE FIGURE 9 8 ERROR WARNING SYMBOL INDICATES WHEN THERE HAS BEEN A DIAGNOSTIC CODE ERROR S...
Страница 14: ...COMPARTMENT 3 VERIFY THAT ALL OF THE BATTERY CABLES ARE CONNECTED TO THE BATTERIES TIGHTLY LOCATE ANY LOOSE ONES AND CONNECT TO THE OPEN TERMINAL TIGHTEN WITH 9 16 WRENCH PUT COVERS IN PLACE SEE FIGUR...
Страница 15: ...SES DEFLECTION SEE FIGURE 20 2 TO ADJUST CASTERS LOOSEN LOCKING NUT SEE FIGURE 19 FIGURE 18 FIGURE 14 2 THIS SQUEEGEE IS ADJUSTED TOO FAR BACK AND WILL NOT PICK UP ON THE CORNERS NOTE TIPS OFF THE FLO...
Страница 16: ...EXCESSIVE CURRENT CIRCUIT BREAKER 30 AMP D MAY BLOW TO PREVENT DAMAGE IF THIS OCCURS CONTACT YOUR SERVICE AGENT SEE FIGURE 26 4 VAC SWITCH A IS SET TO ENGAGE AT 65 LIFT FIGURE 26 5 IF FOAM OR WATER GE...
Страница 17: ...ONAL SEE FIGURE 29 FIGURE 29 1 2 3 4 1 TO CLEAN FILTER SHUTOFF 3 4 GATE VALVE A SEE FIGURE 30 FIGURE 30 FIGURE 31 FIGURE 32 PAGE 13 2 UNSCREW CLEAR LID B REMOVE STAINLESS STEEL SCREEN C RINSE SCREEN S...
Страница 18: ...TO LOOSEN LOCKING NUT A SEE FIGURE 34 3 ROTATE ADJUSTMENT KNOB B FIGURE 34 COUNTER CLOCKWISE LOOSENS TO LOWER SIDE BROOMS ROTATE KNOB CLOCK WISE TIGHTENS TO RAISE SIDE BROOMS FIGURE 34 FIGURE 35 A 4...
Страница 19: ...ONNECT BATTERIES SEE FIGURE 39 7 LIFT UP ON THE WIPERS FIRST TO CLOSE SIDE DOOR AND DEPRESS THE LATCH UNTIL THE DOOR IS SECURED SEE FIGURE 41 3 OPEN SIDE DOOR TO ACCESS SCRUB DECK 4 SELECT THE CORRECT...
Страница 20: ...IVATES THE SQUEEGEE VACUUM AND BRUSHES SIMULTANEOUSLY GREEN LIGHT WILL ILLUMINATE OPERATION PRE CLEANING CHECK LIST READ AND UNDERSTAND THE SAFETY SECTION ON PAGE 5 AND 6 BEFORE OPERATING MACHINE 1 CH...
Страница 21: ...RTICULAR SYSTEM AT A GLANCE IF YOUR BATTERY GAUGE IS READING LOW YOU MUST STOP IMMEDIATELY AND RECHARGE RUNNING THE BATTERIES DEAD WILL RESULT IN DAMAGE TO THE BATTERIES 9 WHEN YOU RUN OUT OF SOLUTION...
Страница 22: ...ery tank full The recovery tank must be drained 1 The float shut off screen can be cleaned in or out of the machine 2 To clean the float shut off while it is inside the machine wipe material off scree...
Страница 23: ...HE GREY CHARGER PLUG INTO THE BATTERY CHARGING PORT LOCATED ON THE REAR UPRIGHT SEE FIGURE 50 7 THE CHARGER WILL AUTOMATICALLY BEGIN CHARGING AND AUTOMATICALLY SHUT OFF WHEN FULLY CHARGED CHECK GAUGE...
Страница 24: ...RY WHICH EFFECTIVELY INCREASES THE VOLUME OF THE ELECTROLITE 2 CLEAN BATTERY TOPS TO PREVENT CORROSION 3 ROTATE BRUSHES ROTATE THE LEFT TO THE RIGHT AND RIGHT TO LEFT ON CYLINDRICAL MODELS FROM FRONT...
Страница 25: ...acuum motors to dry Clean brushes or pads and check wear Clean main and side squeegee blades and check wear Clean out recovery tank and vacuum filter Clean and inspect float shutoff Clean outside of t...
Страница 26: ...add just enough distilled water to bring up the level to the indicator ring If the water level is too high before charging normal expansion rate of the electrolyte may cause an overflow Resulting in...
Страница 27: ..._________________________ CHECK BATTERY CONNECTIONS _____________ ____________________________________ CHECK CHEMICAL LEVEL _____________ ____________________________________ CHECK MACHINE PERFORMANCE...
Страница 28: ..._________________________ CHECK BATTERY CONNECTIONS _____________ ____________________________________ CHECK CHEMICAL LEVEL _____________ ____________________________________ CHECK MACHINE PERFORMANCE...
Страница 29: ...CK THE SMALL SAFETY SWITCH NEXT TO THE RED PLUG BELOW THE DASHBOARD THIS SWITCH WILL TURN OFF THE TRACTION DRIVE AND BRUSHES AS A SAFETY FEATURE WHILE THE CHARGER IS PLUGGED IN THE SWITCH MAY BE STUCK...
Страница 30: ...T OFF OF THE PEDAL 7 2C00 AND 2C01 ERROR LOW VOLTAGE WARNING VOLTAGE HAS DROPPED DOWN BELOW THE MINIMUM REQUIRED TO OPERATE THE MACHINE IF YOU WAIT A FEW MINUTES THE BATTERIES MAY COME UP IN VOLTAGE A...
Страница 31: ...DOWN SOLUTION FILTER CLOGGED SOLUTION LINE CLOGGED SOLUTION VALVE CLOGGED SOLUTION CONTACT LOCAL SERVICING DEALER SEE CHARGING BATTERIES REPLACE BATTERY TIGHTEN LOOSE CABLE WAIT 5 MINUTES FOR AUTO RES...
Страница 32: ...SOAP CONCENTRATION BATTERIES RUN DOWN BATTERIES STILL DOWN BATTERIES LOW ON WATER BATTERIES OVER CYCLED SOLUTION FILL SOLUTION TANK ROTATE LEVER TO ON TURN SOLUTION SWITCH ON REMOVE AND CLEAN SCREEN...
Страница 33: ...MODEL 390 420 430 490 550 MACHINE PARTS SECTION...
Страница 34: ...48 42 50 39 3 26 34 15 1 28 13 25 17 51 45 48 44 30 27 10 22 43 FRAME BOTTOM SHOWN FOR REFERANCE ONLY SEE DOOR WIPER ASSEMBLY SHOWN FOR REFERENCE ONLY SEE CYLINDRICAL ARM DISK SCRUBHEAD ASSEMBLY S SH...
Страница 35: ...7 125A ROLLER 4 23 H 01201 GROMMET 8 24 H 0129158 JNYL 3 8 16 SS 10 25 H 02930 3 4 PLASTIC BARB TEE 1 26 H 0700596 3 4 NPT LOCKNUT 1 27 H 1032HCN HCN 10 32 4 28 H 11380 HCS 3 4 10 X 8 1 2 4 29 H 1174...
Страница 36: ...41 18 19 27 25 26 33 23 22 1 2 3 4 5 9 10 7 12 14 15 16 33 43 29 35 17 6 24 23 35 29 32 36 21 20 23 39 42 43 17 40 43 30 35 28 39 42 34 29 35 37 31 44 38 13 11 8 STEERING TOWER ASSEMBLY PAGE 28...
Страница 37: ...902 RPH 8 32 X 1 1 20 H 29048 RPH 10 32 X 1 2 2 21 H 33066 FW 4 SAE 1 22 H 33072 WASHER 8 SAE 1 23 H 33074 FW 10 SAE 6 24 H 37006 NYLOK 4 40 2 25 H 37015 NYLOK 10 32 2 26 H 37024 NYLOK 3 8 16 1 27 H 3...
Страница 38: ...6 76 68 12 6 40 43 55 2 75 76 68 60 73 62 64 69 63 61 72 54 39 17 39 19 SEATING AREA ASSEMBLY 59 67 65 55 5 29 15 44 37 16 54 22 60 71 13 45 35 23 24 14 57 76 3 77 42 27 27 61 70 8 18 38 65 59 67 65 6...
Страница 39: ...02 VAC MOTOR GASKET 2 35 430 7213 2 1 2 ID WIRE REINF FLEX HOSE 41 1 2 LG 1 36 430 8910 PUMP WATER JET 36V 1 37 430 9130 INLINE FILTER 1 38 5 293 15 AMP RELAY 1 39 5 719 CLAMP 1 9 16 2 1 2 SS 4 40 7 1...
Страница 40: ...2 14 3 4 5 6 7 8 10 9 13 16 15 17 18 22 26 25 23 27 31 20 25 26 22 30 25 23 18 25 26 18 30 25 26 22 22 26 25 26 25 18 19 25 19 20 19 32 12 15 19 19 21 BATTERY COMPARTMENT PAGE 32 27 29 28 1 28 24 24...
Страница 41: ...390 2570 BATTERY QUICK DISCONNECT 1 14 4 127 HANDLE 2 15 5 122 HINGE 8 SS 2 16 5 130 DOOR LATCH 1 17 8 293 STROBE LIGHT 1 18 H 37708 1 4 20 LC ACORN NUT 20 19 H 70001 HCS 1 4 20 X 1 2 SS 17 20 H 70003...
Страница 42: ...18 19 20 21 22 23 25 32 33 41 35 42 44 61 59 53 45 52 35 42 44 52 52 44 41 51 52 51 37 43 2 34 49 60 44 52 58 38 57 33 50 47 55 64 41 44 52 46 54 TANK ASSEMBLIES 27 63 39 48 PAGE 34 56 15 48 16 A A S...
Страница 43: ...2 BARB ELBOW 1 29 5 720 DRAIN HOSE END TUBE 1 30 5 727 DRAIN HOSE PLUG 1 31 7 414A BULKHEAD FITTING 3 4 FNPT 1 32 8 180 6 7 8 SS HINGE 1 33 8 911 SCREEN STRAINER 2 34 H 00531 JNYL 3 8 24 SS 1 35 H 04...
Страница 44: ...7 8 36 37 27 27 2 4 1 39 15 16 14 12 13 13 12 14 37 36 41 43 44 42 9 40 24 5 24 35 29 10 26 20 19 30 31 28 33 17 34 18 21 32 11 25 25 3 47 48 49 46 390 7310 DOES NOT INCLUDE WHEEL STEERING TRACTION AS...
Страница 45: ...RE LOAD SLEEVE 1 17 430 7325 90 TOOTH STEERING SPROCKET 1 18 430 7326 PIVOT PLATE 1 19 430 7327 STEERING CHAIN 1 20 5 826 10 TOOTH SPROCKET 1 21 5 831 MASTER LINK 1 22 8 701A STEERING COVER 1 23 8 703...
Страница 46: ...2 26 19 3 1 3 19 26 15 12 23 17 LEFT SIDE SHOWN LH WIPER PN 430 1230 SHOWN RH WIPER PN 430 1231 NOT SHOWN VIEW BELOW IS INSIDE OF DOOR ASSEMBLY FASTEN THIS SIDE OF HINGE TO FRAME FRONT SPLASH GUARD 5...
Страница 47: ...R BAND 1 12 430 4035 WIPER BLADE 1 13 5 130 DOOR LATCH 1 14 H 37708 1 4 20 LC ACORN NUT 6 15 H 70001 HCS 1 4 20 X 1 2 SS 6 16 H 70711 HN 5 16 18 SS 2 17 H 70858 NYLOK 10 32 SS 3 18 H 71013 FW 1 4 X 5...
Страница 48: ...SEMBLY 19 24 30 32 35 18 14 15 15 14 24 3 25 25 27 10 27 36 28 28 38 19 8 9 38 16 21 13 25 25 14 29 22 26 1 23 24 20 15 15 37 25 31 3 6 29 33 12 11 11 37 5 17 39 7 7 25 4 2 34 PAGE 40 SETUP WITH SERIA...
Страница 49: ...17 H 02239 3 8 NYLON LOOP CLAMP 1 18 H 02783 1 2 X 4 CLEVIS PIN 4 19 H 11219 HCS 1 2 13 X 4 0 4 20 H 25328 SSS CP 1 4 20 X 3 8 8 21 H 28679 PPH 4 40 X 1 8 22 H 33066 FW 4 SAE 8 23 H 33207 FW 1 4 X 1...
Страница 50: ...ACTUATOR SLIDE ASSEMBLY PAGE 42 SETUP WITH SERIAL 390704 GREATER 19 10 10 9 15 18 1 20 8 20 16 24 12 11 30 23 30 4 5 14 14 2 3 22 31 23 23 27 19 7 17 21 31 22 27 23 19 13 6 29 26 25 28...
Страница 51: ...783 1 2 X 4 CLEVIS PIN 2 14 H 11219 HCS 1 2 13 X 4 0 2 15 H 25328 SSS CP 1 4 20 X 3 8 8 16 H 28679 PPH 4 40 X 1 4 17 H 33066 FW 4 SAE 4 18 H 33207 FW 1 4 X 1 2 19 H 33374 SHAFT COLLAR 1 2 ID 8 20 H 36...
Страница 52: ...9 10 12 13 22 23 14 15 27 21 29 30 31 47 47 16 54 49 26 54 48 50 33 19 19 19 6 37 49 38 38 53 36 37 36 53 29 SQUEEGEE ASSEMBLY 2 55 55 2 51 43 PAGE 44 40 18 12 28 52 56 45 24 1 17 1 3 42 1 35 1 51 45...
Страница 53: ...TRAIL ARM 1 22 430 7156 PALM GRIP KNOB 5 8 18 1 23 430 7157 SPRING 1 24 430 7570 CASTER 2 25 430 7610 SQUEEGEE TRIANGLE PLATE 1 26 5 418A CLAMPING KNOB 8 27 5 846 PIVOT SHAFT 4 28 70057 HCS 5 16 18 X...
Страница 54: ...18 30 17 24 25 32 22 33 22 20 21 19 26 27 3 2 8 9 11 12 13 4 5 7 10 SIDE BROOM ASS Y 31 12 1 13 33 19 16 19 9 27 29 6 20 14 29 22 13 26 23 28 15 21 33 13 PAGE 46...
Страница 55: ...13 4 446 GROMMET 3 8 ID X 1 1 2 OD X 375 8 14 430 2200 SIDE BROOM MOTOR 2 15 H 0129158 JNYL 3 8 16 SS 8 16 H 10832 HCS 5 16 18 X 3 1 2 2 17 H 13011 HCS 1 4 20 X 2 1 18 H 21253 CB 5 16 18 X 3 4 6 19 H...
Страница 56: ...1 5 7 9 11 9 10 3 2 10 8 9 11 9 10 3 8 10 2 8 10 3 2 10 8 4 1 CYLINDRICAL ARM ASSEMBLY 6 PAGE 48...
Страница 57: ...290 1245 3 8 ID 1 2 OD 3 8 LG FLANGE BEARING 8 4 290 1248 FW BRONZE 500 ID X 1 00 OD X 125 THK 4 5 390 9586 430 9586 LATERAL LIFTING ARM 1 6 430 1265 SCRUB ARM BRACKET 2 7 430 4026 ADJUSTABLE LATERAL...
Страница 58: ...1 12 14 17 20 24 32 25 36 35 34 53 44 21 40 51 48 59 59 3 51 2 59 15 5 13 59 10 9 38 18 19 27 49 37 38 49 26 57 23 22 29 28 34 CYLINDRICAL ASSEMBLY 16 PAGE 50 39 NOTE SEE DISK SCRUBHEAD PAGES 50 51 IT...
Страница 59: ...LD 1 24 390 9070 SPLASH SHIELD HOPPER STRIP 1 25 430 2220 MOTOR 36V 1 5 HP X 350 RPM 2 26 430 4021 SCRUBDECK LIFT BRACKET 1 27 5 130 DOOR LATCH 4 28 5 834 HOPPER HANDLE 1 29 5 849 RECESSED HANDLE 1 30...
Страница 60: ...EMBLY 5 15 8 18 32 23 2 16 35 29 31 22 19 28 12 19 33 6 33 33 28 25 31 26 26 5 26 24 30 3 4 4 3 30 24 30 3 20 9 26 33 26 28 33 33 1 18 18 34 21 7 27 30 3 6 6 6 BRUSH SEE COMMON WEAR PARTS PAGE 14 10 P...
Страница 61: ...2 13 430 1265 SCRUB ARM BRACKET 2 14 430 4021 SCRUBDECK LIFT BRACKET 1 15 430 4025 LATERAL ARM 6 16 5 431A 1 4 X 1 KEY 2 17 H 02930 3 4 PLASTIC BARB TEE 1 18 H 0700596 3 4 NPT LOCKNUT 3 19 H 29048 RPH...
Страница 62: ...CENTRAL COMMAND II 33 33 41 44 43 26 30 32 4 5 10 20 21 25 23 8 9 28 39 35 6 19 1 19 46 11 13 Page 54 47 3 2 27 36 38 34 37 24 14 26 26 26 29 26 18 22 7 17 17 16 42 40 31 12 15 45 30 33...
Страница 63: ...RIDGE 1 23 5 300 EMERGENCY SHUT OFF 1 24 5 301 EMERGENCY LEGEND PLATE 1 25 5 302 EMERGENCY CONTACT BLACK 1 26 5 892 TOGGLE ON OFF SPST 5 27 5 892A PROTECTIVE BOOT TOGGLE SWITCH GRAY 1 28 7 229 PUSH BU...
Страница 64: ...3 4 18 24 15 18 17 22 23 17 13 26 14 19 25 21 23 20 8 16 1 12 2 DOOR WIPER ROLLER ASSEMBLY Page 56 NOTE HINGE DOOR ARMS WIPER GET ASSEMBLED EXACTLY THE SAME AS SHOWN ON PAGES 38 39 NOT ALL PARTS ARE S...
Страница 65: ...H 250HCN HCN 1 4 20 4 14 H 250RCN RCN 1 4 20 6 15 H 312HCN HCN 5 16 18 4 16 H 37038 JNYL 5 8 11 1 17 H 70003 HCS 1 4 20 X 3 4 SS 14 18 H 70055 HCS 5 16 18 X 1 SS 4 19 H 70103 HCS 3 8 16 X 3 4 SS 6 20...
Страница 66: ...PAGE 58 SCRUBHEAD LIFT ASSEMBLY 22 14 15 12 11 1 13 17 18 25 26 12 19 23 21 2 3 8 6 7 26 14 20 16 17 17 9 21 23 15 8 25 24 4 5 27 9 25 SETUP FOR SERIAL 390704 GREATER...
Страница 67: ...783 1 2 X 4 CLEVIS PIN 1 11 H 25328 SSS CP 1 4 20 X 3 8 1 12 H 28679 PPH 4 40 X 1 4 13 H 33374 SHAFT COLLAR 1 2 ID 1 14 H 70003 HCS 1 4 20 X 3 4 SS 4 15 H 70055 HCS 5 16 18 X 1 SS 3 16 H 70710 HN 1 4...
Страница 68: ...SIDE BROOM WATER OPTION 21 14 20 17 12 19 18 23 3 4 5 2 11 9 6 14 12 8 18 12 22 24 17 13 17 7 12 25 25 23 19 15 19 1 19 16 19 10 Page 60...
Страница 69: ...TUBE 5 8 ID 1 11 H 017 CLEAR TUBE 5 8 ID 1 12 H 081 CLAMP 7 16 25 32 SS 4 13 H 54631 5 16 BARBED ELBOW 1 14 H 54634 5 8 to 3 8 COUPLING 2 15 H 54635 1 2 X 1 2 X 90 BARBED ELBOW NYLON 1 16 H 5466 1 2 t...
Страница 70: ...12 10 13 1 8 9 7 2 3 6 4 5 13 13 1 13 13 13 13 SPRAYJET SYSTEM Page 62 11 14 NOTE ITEM 14 IS IN REAR WALL OF FRAME...
Страница 71: ...LINE FILTER 1 6 5 895 SPRAY NOZZLE 1 7 H 015 CLEAR HOSE 3 4 ID x 4 LG 1 8 H 015 CLEAR HOSE 3 4 ID x 6 LG 1 9 H 015 CLEAR HOSE 3 4 ID x 12 1 2 LG 1 10 H 02930 3 4 PLASTIC BARB TEE 1 11 H 0491686 625 ID...
