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422 

732870 - Rev.C

Tr

ansla

tion of the orig

inal instruc

tions

ENGLISH

Tr

ansla

tion of the orig

inal instruc

tions

ENGLISH

1.  INTRODUCTION TO THE INSTRUCTION MANUAL

   1  

Symbols: notes and warnings on the instructions

F

WARNING ELECTRIC SHOCK HAZARD - The operation or stage described 

must be performed following the supplied instructions and applicable 

safety regulations.

!

WARNING, PERSONAL INJURY HAZARD OR RISK OF DAMAGE TO COMPO-

NENTS - The procedure or step described must be carried out following the 

instructions provided and according to the applicable safety regulations.

i

WARNING - Details and specifications which must be respected in order to 

ensure that the system operates correctly.

RECYCLING and DISPOSAL - Components and structural materials, batteries 

and electronic components must not be disposed of together with household 

waste. They must be taken to authorised disposal and recycling centres.

For manual lifting, there should be 1 person for every 20 kg to be lifted.

PAGE E.g.: 

 6  

see Page 6.

FIGURE E.g.: 

 1

-3  see Figure 1 - detail 3.

TABLE E.g.: 

 1

   see Table 1.

§

CHAPTER/SECTION E.g.: §1.1  see section 1.1.

APPENDIX E.g.: 

 1

  see Appendix 1.

   2  

Symbols: safety signs and symbols (EN ISO 7010)

GENERIC HAZARD
Personal injury hazard or risk of damage to components.

ELECTROCUTION HAZARD
Risk of electric shock from live parts.

CRUSHING HAZARD
Risk of crushing to the hands/feet due to the presence 

of heavy parts.
CUTTING/AMPUTATION/PIERCING HAZARD
Cutting hazard due to the presence of sharp components 

or the use of pointed/sharp tools (drill).

RISK OF IMPACT/CRUSHING
Risk of impact or crushing due to moving parts.

COLLISION WITH FORKLIFT TRUCKS HAZARD
Risk of collision/impact with forklift trucks.

1.1  MEANING OF THE SYMBOLS USED

This manual provides the correct procedures and requirements for 

installing 422 and maintaining it in a safe condition.
When drafting the manual, the results of the risk assessment con-

ducted by FAAC S.p.A. on the entire product life cycle have been taken 

into account in order to implement effective risk reduction measures.
The following stages of the life cycle of the product have been con-

sidered:

 

-

Delivery/handling

 

-

Assembly and installation

 

-

Set-up and commissioning

 

-

Operation

 

-

Maintenance/troubleshooting

 

-

Disposal at the end of the product’s life cycle

Risks arising from installation and using the product have been taken 

into consideration; these include:

 

-

Risks for the installation/maintenance technician (technical 

personnel)

 

-

Risks for the user of the automation system

 

-

Risks to product integrity (damage)

In Europe, the automation of a gate falls under the Machinery Directive 

2006/42/EC and the corresponding harmonised standards.  Anyone 

automating a gate (new or existing) is classified as the Manufacturer 

of the Machine.  They are therefore required by law, among other 

things, to carry out a risk analysis of the machine (automatic gate in 

its entirety) and take protective measures to fulfil the essential safety 

requirements specified in Annex I of the Machinery Directive.
FAAC S.p.A. recommends that you always comply with the EN 12453 

standard and in particular that you adopt the safety criteria and de-

vices indicated, without exception, including the dead-man function.
This manual also contains general information and guidelines, which 

are purely illustrative and not exhaustive, in order to facilitate the ac-

tivities carried out by the Manufacturer of the Machine in all respects 

with regard to carrying out the risk analysis and drafting the instruc-

tions for use and maintenance of the machine. It should be clearly 

understood that FAAC S.p.A. accepts no liability for the reliability and/ 

or completeness of the above instructions.  As such, the manufacturer 

of the machine must carry out all the activities required by the Machi-

nery Directive and the corresponding harmonised standards on the 

basis of the actual condition of the locations and structures where the 

product 422 will be installed, prior to commissioning the machine. 

These activities include the analysis of all the risks associated with 

the machine and subsequent implementation of all safety measures 

intended to fulfil the essential safety requirements.
This manual contains references to European standards.  The au-

tomation of a gate must fully comply with any laws, standards and 

regulations applicable in the country where installation will take place.

L

i

Unless otherwise specified, the measurements provided in the instructions 

are in mm.

   3  

Symbols: Personal Protective Equipment

Personal protective equipment must be worn to protect against hazards (e.g. crushing, 

cutting, shearing etc.):

Obligation to wear safety footwear.

Obligation to wear mask/goggles to protect the eyes from the risk of frag-

ments due to the use of drill or welder.

Obligation to wear work gloves.

Obligation to wear work clothes without parts that could become caught 

in moving parts.

Содержание 422 Standard

Страница 1: ...422 Translation of the original instructions...

Страница 2: ...leurs fabricants respectifs Les clients peuvent faire des copies pour leur usage exclusif Ce manuel a t publi en 2018 Copyright FAAC S p A ab dem 2018 Alle Rechte vorbehalten Kein Teil dieses Handbuch...

Страница 3: ...y completed machinery Description Swing gate actuator Model 422 The essential requirements of the Machinery Directive 2006 42 EC including all applicable amendments that have been applied and fulfille...

Страница 4: ...talling the fork and joint 14 Installing the rear Fork 14 Installing the front Joint 14 5 4 Fastening the actuator 14 5 5 Installing the casing 15 5 6 Installing the power cable 15 6 START UP 16 6 1 R...

Страница 5: ...n into consideration these include Risks for the installation maintenance technician technical personnel Risks for the user of the automation system Risks to product integrity damage InEurope theautom...

Страница 6: ...artinganyactivity on the product Keep these instructions for future reference Perform installation and other activities adhering to the sequences provided in the instructions manual Always comply with...

Страница 7: ...he 422 is supplied with the vent hole closed with a screw and washer 2 Whenever the gate is handled the vent must be closed to prevent oil leaking out 2 4 DISPOSAL OF THE PRODUCT Afterhavingdismantled...

Страница 8: ...osivechemicalsoratmospheric agents It is prohibited to use and or install accessories which have not been specifically approved by FAAC S p A It is prohibited to use the automation system before perfo...

Страница 9: ...to be regulated Key protectedreleasedevice allowsmanualoperation When used with actuators without a lock it reduces the force required for manual operation Optional FAAC equipment Lock with personali...

Страница 10: ...ust capacitor 25 F 8 F 8 F Thermal protection 120 C 120 C 120 C Max power 220W 220W 220W Max thrust 3800 N 3800 N 3800 N Max leaf length 1 2 m 1 2 m 1 2 m Min leaf length 0 8 m 0 8 m 0 8 m Rod stroke...

Страница 11: ...eration gentlyguidetheleafthewholeway Donotpush it and let it slide freely Donotleavetheactuatorinthereleasedmode restoreautomaticoperation after moving it manually RELEASING THE ACTUATOR 6 1 Open the...

Страница 12: ...esrequiredtopreventdangerzones being reached refer to ISO 13857 F F Always shut off the power supply before performing any work If the disconnect switch is not in view apply a warning sign stating WAR...

Страница 13: ...ction box 7 Key button 8 Pair of external photocells 9 Flashing light The installation must comply with standard EN 12453 Mark off the work site and prohibit access transit Installationmustbecarriedou...

Страница 14: ...110 120 130 140 A 100 95 100 105 105 100 95 90 110 95 100 105 100 95 90 120 95 100 100 95 90 85 130 95 100 95 90 85 140 95 95 90 150 95 85 160 85 S 40 B 80 90 100 110 120 130 A 110 90 95 100 95 90 120...

Страница 15: ...ed loads Welding must be carried out in a workmanlike manner Safety may be affected if it is carried out badly L L Keep to the measurements indicated If necessary modify the length of the rear bracket...

Страница 16: ...ainst the rod without tightening it 5 4 FASTENING THE ACTUATOR RISKS PERSONAL PROTECTIVE EQUIPMENT Thestructureofthegatemustbesuitableforfixingtheactuator Ifneces sary create a solid support to which...

Страница 17: ...the joint by a few turns before remounting the front bracket When finished tighten the nut onto the rod 11 Openandclosetheleafmanuallytomakesurethatitcanbecom pletely opened and closed manually If it...

Страница 18: ...the screw as it will have to be reinstallediftheactuatorhastoberemovedandsubsequentlytransported 6 2 ADJUSTING THE FORCE BY PASS 1 Open the lock cover 2 Insert the key and turn it clockwise by 90 3 Li...

Страница 19: ...reas 3 Make sure that the automation is working properly with all the devices installed 7 2 FINAL OPERATIONS 4 Highlight all areas with adequate warning signs in which there are still residual risks e...

Страница 20: ...r tidying up the area Maintenance must be performed by the installer maintenance technician Comply with all the safety instructions and recommendations provided in this manual Closeofftheworksiteandpr...

Страница 21: ...y operate correctly if used 12 Check that the earth connections are intact 12 Check the operation of the circuit breaker and differential switch 12 Control devices Check that the installed devices and...

Страница 22: ...operator of the automation with the ECDeclaration thesystemLogbookwiththemaintenancescheduleandthe user instructions of the automation The installer must inform the owner operator of any residual ris...

Страница 23: ...pact of the wind on all components of the structure columns hinges leaves in order to calculate the maximum permitted wind force for the automation 10 422 standard flow rate 0 75 l min Exposed surface...

Страница 24: ...2 5 8 3 0 3 5 7 4 0 6 5 Beaufort number and description Beaufort scale Wind speed km h 0 Calm 1 1 Light air 1 6 2 Light breeze 6 11 3 Gentle breeze 11 19 4 Moderate breeze 19 29 5 Fresh breeze 29 39 6...

Страница 25: ...during closing tighten to increase the force loosen to decrease the force Regulate the force as indicated in the specific section 14 Distances 422 Standard S 0 B 90 100 110 120 130 140 150 160 A 70 1...

Страница 26: ...422 24 732870 Rev C...

Страница 27: ...422 25 732870 Rev C...

Страница 28: ...FAAC S p A Soc Unipersonale Via Calari 10 40069 Zola Predosa BOLOGNA ITALY Tel 39 051 61724 Fax 39 051 09 57 820 www faac it www faacgroup com 422 26 732870 Rev C...

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