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A few tips to ensure success 

 

1. We are very pleased with the level of craftsmanship displayed by the builders in our factory. 

Through hundreds of grueling test flights containing maneuvers that no aircraft should be 
subjected to, our prototypes have remained rigid and completely airworthy. However, it is 
impossible for us to inspect every glue joint in the aircraft. Take a few minutes and apply some 
medium CA to high stress areas such as servo mounting trays , landing gear blocks, anti rotation 
pins, etc.  

2. Having survived the journey half way around the world while experiencing several climate changes, 

it is not uncommon for a few wrinkles to develop in the covering. Fear not! These are not 
manufacturing defects, and are easily removed with a little bit of heat. Use a 100% cotton tee-shirt 
and your heat gun and heat the covering while gently rubbing the covering onto the wood with the 
t-shirt. Be careful not to use too much heat as the covering may shrink too much and begin to lift 
at the edges. Take your time, and a beautiful, paint like finish is attainable. 

 

3. By the time your aircraft arrives at your door step it will have been handled by a lot of people. 

Occasionally there are small dings or imperfections on some of the surfaces. An effective method 
to restore these imperfections to original condition is to use a very fine tipped hypodermic needle 
to inject a drop of water under the covering material and into the ding in the wood. Apply heat to 
the area with a sealing iron and the imperfection will disappear. Deeper marks may require that 
this process be repeated a couple of times to achieve the desired result, but you will be surprised at 
how well this technique works. 

 

4. DO NOT SKIMP ON SERVOS! Your aircraft is equipped with very large control surfaces that 

deflect over 45 degrees. A lot of servo power is required to prevent flutter and to maintain the 
required deflection for maneuvers. We absolutely recommend the use of METAL GEARED 
servos with a minimum of 250 oz. in of torque. 

 

5. Use a high quality epoxy for installing the composite control horns and hinges. We highly 

recommend the use of Pacer Z-Poxy 30 minute formula. We have used this glue for many years 
with zero failures. Recently we have been experimenting with Pacer Hinge Glue and are very 
pleased with the results and ease of application and clean up.

 

6. You may want to add a bead of silicone glue (Pacer Zap-A-DAP-A-GOO, etc.) or RC-56 Canopy 

glue to the intersection of the plastic canopy/hatch and its wood frame for additional strength and 
resistance to vibration. DO NOT USE CA here as it will fog the canopy.  

7.  Your aircraft is built using very modern construction techniques and is very light weight for its 

size.  As with any high performance machine, regular inspection and maintenance is a must.  
While disassembling your aircraft after a flying session, pay close attention and inspect glue joints, 
linkages and loose covering to be sure the airframe is sound.  A few minutes spent doing this will 
help maintain airframe longevity. 

8.   Be sure to put a drop of blue Loctite thread locker on every bolt on this aircraft!  Failure to do so 

may cost you your aircraft! 

 
 
 
 
 
 
 
 
 
 
 

 

Содержание 50cc Edge 540T

Страница 1: ...50cc Edge 540T ARF Instruction Manual Copyright 2009 Extreme Flight RC 1...

Страница 2: ...onautics in order to be properly insured and to operate your model at AMA sanctioned flying fields only If you are not willing to accept ALL liability for the use of this product please return it to t...

Страница 3: ...h a sealing iron and the imperfection will disappear Deeper marks may require that this process be repeated a couple of times to achieve the desired result but you will be surprised at how well this t...

Страница 4: ...s The performance ability of the Extreme Flight RC Edge 540T is incredible If aggressive 3D flying is your passion then the new Extreme Flight RC 50cc Edge 540T is the airframe you ve been waiting for...

Страница 5: ...in the covering over the 2 slots for the elevator control horns on the bottom of the elevator surface Double check to make sure you are cutting into the bottom of the elevator 2 Insert the 2 control h...

Страница 6: ...cuff the portion of the horns that will be inserted into the elevator with sandpaper Apply 30 minute epoxy to the slots and thoroughly coat the horns and base plate bottom Reinsert the assembly into t...

Страница 7: ...7...

Страница 8: ...8...

Страница 9: ...at and fill the hinge hole with epoxy then coat the hinge with epoxy Push the hinge into its hole until the joint is about a from its final position and use a paper towel to remove the excess epoxy th...

Страница 10: ...10...

Страница 11: ...weaken the glue joint Add a drop of penetrating oil to each hinge pin and you will ensure a smooth operating surface with no binding Seal the bottom of the hinge gap with a strip of Ultracote or Blen...

Страница 12: ...are with the output shaft toward the front of the stab It will be easier to electronically center the servo and install the servo arm before screwing the servo into position We recommend the SWB 1 5 i...

Страница 13: ...he picture You may find it necessary to enlarge the slot in the bottom of the stab to allow for maximum travel 9 Before you set aside the stabs take a moment with your covering iron and go over all of...

Страница 14: ...uch detail as in the previous procedure Remove the aileron from the wing panel Locate the 2 slots for the control horns and remove the covering from the slots with a sharp 11 blade Follow the same pro...

Страница 15: ...or heat shrink tubing Use the manufacturer supplied mounting hardware and install the servo with the output shaft toward the leading edge of the wing Electronically center your servo Aileron servo arm...

Страница 16: ...dder the rudder control horns and the 2 slotted base plates Use a sharp 11 blade to remove the covering from the 2 pre cut slots in the rudder Trial fit the 2 rudder horns through the slots in the bas...

Страница 17: ...17...

Страница 18: ...18...

Страница 19: ...collars and 2 wheel pants from the hardware package Place the wheel onto the axle and secure with 2 wheel collars Place the threaded portion of the axle through the hole in the landing gear and screw...

Страница 20: ...blind nut Repeat this process for the remaining wheel pant 18 While the Edge is still upside down let s install the rudder and the tailwheel assembly As you did with the ailerons and elevators glue th...

Страница 21: ...ch set screw will seat and use a drop of blue Loctite on each set screw 20 Place the tailwheel assembly on the rear bottom of the fuselage and secure with a piece of tape Drill holes at the location o...

Страница 22: ...t the engine mounting template for your chosen engine If using the DA 50 simply drill the firewall at the locations laser scribed on the firewall If using another make tape the template onto the front...

Страница 23: ...front face of the motor box to the motor drive washer is 6 32 This is the length of the DA 50 with 2 5 inch standoffs Drill holes at the marked locations and install the engine using the recommended...

Страница 24: ...of torque for best results We are using the SWB 4 offset rudder arm We highly recommend the use of this quality product to ensure correct geometry 24 Next let s install the pull pull rudder cables Loo...

Страница 25: ...rward into the canopy area and make up the same type of linkage as you did previously Electronically center your servo Secure the linkage at both ends with a 3mm bolt and nylon insert lock nut Repeat...

Страница 26: ...o close to the header If using a standard muffler simply bolt the servo into the pre cut hole You will need to fabricate your own linkage to accommodate your choice of engine I used a short length of...

Страница 27: ...ration 30 Once you are satisfied with your throttle tank and ignition installation glue the engine box top in place with epoxy Do not omit this piece as it adds a great deal of strength and rigidity t...

Страница 28: ...uselage to aid in alignment Peel the tape back just behind the F1 former and place the cowl into position You will need to open the cowl to clear the cylinder head of the engine Place your spinner 4 i...

Страница 29: ...aust are an increase in power and a reduction in engine noise There are many makes of tuned exhaust systems available for 50cc engines For the DA 50 you will need to purchase a wrap around header with...

Страница 30: ...t 6 25 inches from the leading edge of the wing measured at the root and extends back to 7 inches CG is determined with the EDGE in the upright position One of the best ways to dial in the proper CG f...

Страница 31: ...the only way to set up the Extra Start here and then adjust to fit your own preferences and style of flying Elevator 8 10 degrees low rate 18 20 exponential all you can get high rate 60 65 exponentia...

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