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ML501_ET | v18

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Expo Technologies UK

T: +44 (0) 20 8398 8011

E: [email protected]

Expo Technologies US

T: +1 (440) 247 5314

E:[email protected]

Expo Technologies China

T: +86 532 8906 9858

E: [email protected]

•  The relief valve is supplied with different orifice plates for the specified flow rate. This orifice 
plate is held in position by two M3 screws and can easily be changed by removing the large cover plate 
from over the outlet valve assembly and screws.

Warning: When opening the Purge Flow Regulator, ensure the over pressure within the enclosure 
does not exceed the pressure relief valve setting.

12.The  purge  timer  will  start  as  soon  as  the  Purging  Indicator 

flashes  yellow

.  Check  that  the  time  delay

between the indicator turning to 

yellow (flashing)

 and returning to 

black 

is not less than the minimum

time  required  for  complete  purging  of  the  pressurized  enclosure.  Times  in  excess  of  minimum  are
permitted.

13.After  the  purge  has  been  completed,  the  Purge  Outlet  Valve  will  close  and  the  air  flow  into  the

pressurized enclosure will be controlled by the CLAPS Regulator. The initial setting may be too high or too
low. 

14.Gradually turn the CLAPS Regulator anti-clockwise to reduce enclosure pressure.
15.Reduce regulator until intermediate sensor causes contacts to open.
16.Check reading on manometer matches calibration label on pressure sensor.
17.Continue to reduce the CLAPS Regulator to test the minimum pressure sensor.
18.To check operation of Minimum Pressure Sensor, check readings on manometer as system will 

automatically re-purge when it reaches minimum pressure.

19.While the system re-purges, return the CLAPS Regulator to the initial setting. 
20.If the minimum pressure is below the set point, refer to the Recalibration section

21.If the setting is too high, continual rising and falling of the enclosure pressure will be seen as the CLAPS

Regulator automatically shuts off and reinstates the flow. The CLAPS Regulator should be adjusted to
reduce the flow into the pressurized enclosure by turning the adjuster screw anti-clockwise.

22.If the initial setting is too low the CLAPS Regulator may not provide enough air flow causing a gradual

decline  in  enclosure  pressure.  To  increase  the  flow  into  the  pressurized  enclosure,  adjust  the  CLAPS
Regulator by turning the adjuster screw clockwise.

23.To test the CLAPS settings, create a leak in the system by removing a bolt or loosening a gland plate in

order to create a 15mm hole. Remember to replace bolt or retighten gland plate after testing.

24.The setting of the CLAPS Sensor is factory calibrated to the normal working pressure expected in the

pressurized enclosure, typically 10 mbarg. The pressure in the pressurized enclosure should be stabilized
as  close  as  possible  to  this  figure.  This  can  be  checked  by  a  manometer  attached  to  the  minimum
pressure sensor.

25.Remove the air supply to the system, remove all test equipment and replace all plugs.

Normal Operation

For normal operation of the system, after commissioning has been carried out it is possible to turn the air 
supply valve on or off to start or stop the system. After this, the purge and pressurization sequence is 
automatic.

Содержание MiniPurge D808/ET

Страница 1: ...these instructions Please refer to the standard for principles and definition These instructions apply only to the pressurizing system it is the responsibility of the manufacturer of the pressurized e...

Страница 2: ......

Страница 3: ...on of the System 10 Relief Valve Unit 10 Air Supply Quality 10 Pipe Work 11 Multiple Enclosures 11 Provision and Installation of Alarm Devices 11 Power Supplies and their Isolation 11 Power Interlock...

Страница 4: ...Db Tamb 20 C to 55 C IECEx SIR07 0027X Ex pxb ia IIC T5 Gb Ex pxb ia IIIC T100 C Db Tamb 20 C to 55 C PA Power and Alarm Switches Integral PA Terminal Box OV Purge Outlet Valve is pneumatically opera...

Страница 5: ...female Minimum supply line 50 mm 2 I D Pipe Reference points signals 1 8 NPT female Visual Indicators Alarm Red Pressurized Green System Purging 4 LEDs that flash sequentially to indicate elapsed tim...

Страница 6: ...ermediate and CLAPS sensor calibration point For example Minimum pressure 5 mbarg intermediate pressure 6 5 mbarg CLAPS sensor 9 mbarg Purge Time User selectable in 1 minute intervals up to 99 minutes...

Страница 7: ...in air supply pressure during the purge process Operation of the System Once the system is installed correctly turn on the air supply Refer to Commissioning section The purge system commences the purg...

Страница 8: ...be used in IECEx and ATEX Zone 1 21 and or Zone 2 22 Categories 2 and 3 respectively MiniPurge systems may be used for hazards of any gas group Apparatus associated with the MiniPurge system such as i...

Страница 9: ...he enclosure before pressurization Purging is the process of removal contaminated air and replacement with air or inert gas known to be free from flammable gas The duration of this purge process is no...

Страница 10: ...is is the regulator that controls the leakage compensation air flow into the enclosure after the purging is complete It either increases or decreases the air flow into the enclosure as appropriate to...

Страница 11: ...ioning section Alarm Only Circuit AO If the pressure in the pressurized enclosure is too low the system will normally cut off electrical power to it In certain circumstances where local codes of pract...

Страница 12: ...d enclosure Purge air passes through the Relief Valve Unit the preset pressure differential across the appropriate orifice ensures that the purge flow sensor is activated once the selected purge flow...

Страница 13: ...s might affect the calibration of the device In particular the exterior of the spark arrestor should not be painted or blocked in any way Air Supply Quality The MiniPurge system should be connected to...

Страница 14: ...its associated terminal boxes Provision and Installation of Alarm Devices When the pressure inside the pressurized enclosure is above the minimum the Minimum Pressure Sensor returns a positive pressu...

Страница 15: ...ior to commissioning check that the Ex e terminal box is clean the connections have been made properly the cables laid correctly and all screws in the terminals are secure In all cases the application...

Страница 16: ...CLAPS regulator clockwise till the Low Pressure Alarm Indicator turns green This activates the Purge Flow Regulator Slowly open the Purge Flow Regulator until the Pressure Relief Valve opens This is...

Страница 17: ...ssure Sensor check readings on manometer as system will automatically re purge when it reaches minimum pressure 19 While the system re purges return the CLAPS Regulator to the initial setting 20 If th...

Страница 18: ...table for use in the hazardous location There are no unauthorised modifications The air supply is uncontaminated The interlocks and alarms function correctly Approval labels are legible and undamaged...

Страница 19: ...check the correct setting of the relief valve after adjustment The adjustment is sensitive and it is recommended that a 1 4 turn maximum adjustments are applied between tests Re calibration of the Pr...

Страница 20: ...designed for ease of fault finding and many of the components fitted are plug in or chassis mounted Check components by substitution only after establishing that such action is necessary Before carry...

Страница 21: ...in the supply pipe Static pressure of 5 barg must be maintained during purge Check air supply pressure at the inlet to the control unit Ensure that the supply pipe bore is suitable for the flow rate P...

Страница 22: ...e factory set to the value as stated on the Customer Test and Inspection Sheet S0015 018 Pressure gauge Air Supply Pressure 0 10 barg S0015 135 Miniature gauge Logic Pressure 0 4 barg ETM IS31 001 IS...

Страница 23: ...om downloads or refer to ML497 Component Certificate Number Purge System ATEX Certificate SIRA 01ATEX1295X IECEx Certificate IECEx SIR07 0027X INMETRO T V Certificate T V 12 1462X MIU e Ex e Terminal...

Страница 24: ...t i m i L s e i g o l o n h c e T o p x E n o i t c u d o r p B D 5 6 1 W T Y E R R U S M O D G N I K D E T I N U E L G N A d r 3 N O I T C E J O R P S U T A T S G N I W A R D E T A D N W A R D m m N...

Страница 25: ...U S S E R P W O L E T A I D E M R E T N I 8 N E E R G D E R R O T A C I D N I P I R T M R A L A E R U S S E R P W O L 9 N E E R G D E R R O T A C I D N I M R A L A E R U S S E R P W O L E T A I D E M...

Страница 26: ...7 6 6 5 7 2 6 6 1 8 S E T O N E B T S U M E V L A V F E I L E R E H T N W O H S E D U T I T T A E H T N I D E T N U O M b l 1 5 g k 3 2 X O R P P A S I T H G I E W 0 0 1 8 0 0 2 V R A S I E D O C T R...

Страница 27: ...HG DV FRQILGHQWLDO DQG DUH UHWXUQDEOH XSRQ UHTXHVW 7KH DUH QRW WR EH FRSLHG RU FRPPXQLFDWHG LQ SDUW RU LQ ZKROH ZLWKRXW ZULWWHQ FRQVHQW IURP SR 7HFKQRORJLHV LPLWHG QHLWKHU DUH WKH WR EH XVHG LQ DQ ZD...

Страница 28: ...EET No OF SURREY TW16 5DB UNITED KINGDOM DRAWING No SCALE The contents of this drawing document are Copyright Expo Technologies Limited They are to be treated as confidential and are returnable upon r...

Страница 29: ...ORMALLY PLUGGED FLATNESS TO BE LESS THAN 0 4mm OVER ANY 100mm LENGTH UNSPECIFIED TOLERANCES MATERIAL DR WN APP D CHK D DRAWING STATUS APPROVED MOD No DATE ISSUE 3rd ANGLE PROJECTION DIMENSIONS IN mm D...

Страница 30: ...OWN BLACK ALARM PRESSURIZED MOTOR ENCLOSURE PRESSURE BULKHEAD PURGE OUTLET OPEN SIGNAL 2 PURGE INDICATOR YELLOW PURGING ELECTRONIC TIMER TIMER SWITCH PURGE COMPLETE VALVE OR GATE TIMER VALVE INTERMEDI...

Страница 31: ...UH WKHUHIRUH H FOXGHG IURP WKH RZ 9ROWDJH LUHFWLYH 3UHVVXUH TXLSPHQW LUHFWLYH 8 0LQL3XUJH 6 VWHPV DUH FODVVLILHG DV QRW KLJKHU WKDQ FDWHJRU XQGHU UWLFOH RI WKLV LUHFWLYH DQG LQWHQGHG IRU XVH LQ SRWHQW...

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Страница 36: ...Technologies UK Expo Technologies Ltd Unit 2 The Summit Hanworth Road Sunbury On Thames TW16 5DB UK T 44 20 8398 8011 F 44 20 8398 8014 E sales expoworldwide com Expo Technologies China Qingdao Expo...

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