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ML501_ET | v18

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Expo Technologies UK

T: +44 (0) 20 8398 8011

E: [email protected]

Expo Technologies US

T: +1 (440) 247 5314

E:[email protected]

Expo Technologies China

T: +86 532 8906 9858

E: [email protected]

Section 6: Installation of the System

The MiniPurge

®

 is designed for use under normal industrial conditions of ambient temperature, humidity and 

vibration. Please consult Expo before installing this equipment in conditions that may cause stresses beyond 
normal industrial conditions.The MiniPurge

®

 system must be installed by a competent person in accordance 

with relevant standards, such as IEC / EN 60079-14, and any local codes of practice.

The MiniPurge

®

 control unit should be installed either directly on, or close to the pressurized enclosure. It 

should be installed such that the system indicators and certification labels are in view.

All parts of the system carry a common serial number. If installing more than one system, ensure that this 
commonality is maintained within each system installed.

Relief Valve Unit

To achieve effective purging, the points where air enters and exits the pressurized enclosure should normally 
be at opposite ends of the enclosure. The RLV unit must be mounted vertically and there should be a minimum 
clearance of 300 mm (12") around the spark arrestor (purge outlet).

It is important that the interior and exterior of the spark arrestor is kept clean and debris is not allowed to 
accumulate; this might affect the calibration of the device. In particular the exterior of the spark arrestor should 
not be painted or blocked in any way.

Air Supply Quality

The MiniPurge

®

 system should be connected to a protective gas supply, which is suitable for purging and 

pressurization.

The supply pipe connection to the MiniPurge

®

 must be appropriate for the maximum input flow rate for the 

application.

The air supply must be regulated at a pressure less than the maximum stated inlet pressure.

The air supply must be: clean, non-flammable and from a non-hazardous location. The air should be of 
Instrument Air Quality. Although the purge control system will operate with lower air quality, its operational life 
will be adversely affected. The equipment that is being protected by the MiniPurge

®

 may also suffer because 

of poor air quality.

With reference to BS ISO 8573-1: 2010, Instrument Air is typically specified as:

Particle Class 1

In each cubic metre of compressed air, the particulate count should not exceed 20,000 particles in the 0.1 to 
0.5 micron size range, 400 particles in the 0.5 to 1 micron size range and 10 particles in the 1 to 5 micron size 
range.

Humidity or pressure dew point

The dew point, at line pressure, shall be at least 10 °C below the minimum local recorded ambient temperature 
at the plant site. In no case, should the dew point at line pressure 3 °C.

Oil Class 2

In each cubic metre of compressed air, not more than 0.1mg of oil is allowed. This is a total level for liquid oil, 
oil aerosol and oil vapour.

When an inert gas is being used to supply the purge system, risk of asphyxiation exists. Refer to Application 
Suitability section.

Содержание MiniPurge D808/ET

Страница 1: ...these instructions Please refer to the standard for principles and definition These instructions apply only to the pressurizing system it is the responsibility of the manufacturer of the pressurized e...

Страница 2: ......

Страница 3: ...on of the System 10 Relief Valve Unit 10 Air Supply Quality 10 Pipe Work 11 Multiple Enclosures 11 Provision and Installation of Alarm Devices 11 Power Supplies and their Isolation 11 Power Interlock...

Страница 4: ...Db Tamb 20 C to 55 C IECEx SIR07 0027X Ex pxb ia IIC T5 Gb Ex pxb ia IIIC T100 C Db Tamb 20 C to 55 C PA Power and Alarm Switches Integral PA Terminal Box OV Purge Outlet Valve is pneumatically opera...

Страница 5: ...female Minimum supply line 50 mm 2 I D Pipe Reference points signals 1 8 NPT female Visual Indicators Alarm Red Pressurized Green System Purging 4 LEDs that flash sequentially to indicate elapsed tim...

Страница 6: ...ermediate and CLAPS sensor calibration point For example Minimum pressure 5 mbarg intermediate pressure 6 5 mbarg CLAPS sensor 9 mbarg Purge Time User selectable in 1 minute intervals up to 99 minutes...

Страница 7: ...in air supply pressure during the purge process Operation of the System Once the system is installed correctly turn on the air supply Refer to Commissioning section The purge system commences the purg...

Страница 8: ...be used in IECEx and ATEX Zone 1 21 and or Zone 2 22 Categories 2 and 3 respectively MiniPurge systems may be used for hazards of any gas group Apparatus associated with the MiniPurge system such as i...

Страница 9: ...he enclosure before pressurization Purging is the process of removal contaminated air and replacement with air or inert gas known to be free from flammable gas The duration of this purge process is no...

Страница 10: ...is is the regulator that controls the leakage compensation air flow into the enclosure after the purging is complete It either increases or decreases the air flow into the enclosure as appropriate to...

Страница 11: ...ioning section Alarm Only Circuit AO If the pressure in the pressurized enclosure is too low the system will normally cut off electrical power to it In certain circumstances where local codes of pract...

Страница 12: ...d enclosure Purge air passes through the Relief Valve Unit the preset pressure differential across the appropriate orifice ensures that the purge flow sensor is activated once the selected purge flow...

Страница 13: ...s might affect the calibration of the device In particular the exterior of the spark arrestor should not be painted or blocked in any way Air Supply Quality The MiniPurge system should be connected to...

Страница 14: ...its associated terminal boxes Provision and Installation of Alarm Devices When the pressure inside the pressurized enclosure is above the minimum the Minimum Pressure Sensor returns a positive pressu...

Страница 15: ...ior to commissioning check that the Ex e terminal box is clean the connections have been made properly the cables laid correctly and all screws in the terminals are secure In all cases the application...

Страница 16: ...CLAPS regulator clockwise till the Low Pressure Alarm Indicator turns green This activates the Purge Flow Regulator Slowly open the Purge Flow Regulator until the Pressure Relief Valve opens This is...

Страница 17: ...ssure Sensor check readings on manometer as system will automatically re purge when it reaches minimum pressure 19 While the system re purges return the CLAPS Regulator to the initial setting 20 If th...

Страница 18: ...table for use in the hazardous location There are no unauthorised modifications The air supply is uncontaminated The interlocks and alarms function correctly Approval labels are legible and undamaged...

Страница 19: ...check the correct setting of the relief valve after adjustment The adjustment is sensitive and it is recommended that a 1 4 turn maximum adjustments are applied between tests Re calibration of the Pr...

Страница 20: ...designed for ease of fault finding and many of the components fitted are plug in or chassis mounted Check components by substitution only after establishing that such action is necessary Before carry...

Страница 21: ...in the supply pipe Static pressure of 5 barg must be maintained during purge Check air supply pressure at the inlet to the control unit Ensure that the supply pipe bore is suitable for the flow rate P...

Страница 22: ...e factory set to the value as stated on the Customer Test and Inspection Sheet S0015 018 Pressure gauge Air Supply Pressure 0 10 barg S0015 135 Miniature gauge Logic Pressure 0 4 barg ETM IS31 001 IS...

Страница 23: ...om downloads or refer to ML497 Component Certificate Number Purge System ATEX Certificate SIRA 01ATEX1295X IECEx Certificate IECEx SIR07 0027X INMETRO T V Certificate T V 12 1462X MIU e Ex e Terminal...

Страница 24: ...t i m i L s e i g o l o n h c e T o p x E n o i t c u d o r p B D 5 6 1 W T Y E R R U S M O D G N I K D E T I N U E L G N A d r 3 N O I T C E J O R P S U T A T S G N I W A R D E T A D N W A R D m m N...

Страница 25: ...U S S E R P W O L E T A I D E M R E T N I 8 N E E R G D E R R O T A C I D N I P I R T M R A L A E R U S S E R P W O L 9 N E E R G D E R R O T A C I D N I M R A L A E R U S S E R P W O L E T A I D E M...

Страница 26: ...7 6 6 5 7 2 6 6 1 8 S E T O N E B T S U M E V L A V F E I L E R E H T N W O H S E D U T I T T A E H T N I D E T N U O M b l 1 5 g k 3 2 X O R P P A S I T H G I E W 0 0 1 8 0 0 2 V R A S I E D O C T R...

Страница 27: ...HG DV FRQILGHQWLDO DQG DUH UHWXUQDEOH XSRQ UHTXHVW 7KH DUH QRW WR EH FRSLHG RU FRPPXQLFDWHG LQ SDUW RU LQ ZKROH ZLWKRXW ZULWWHQ FRQVHQW IURP SR 7HFKQRORJLHV LPLWHG QHLWKHU DUH WKH WR EH XVHG LQ DQ ZD...

Страница 28: ...EET No OF SURREY TW16 5DB UNITED KINGDOM DRAWING No SCALE The contents of this drawing document are Copyright Expo Technologies Limited They are to be treated as confidential and are returnable upon r...

Страница 29: ...ORMALLY PLUGGED FLATNESS TO BE LESS THAN 0 4mm OVER ANY 100mm LENGTH UNSPECIFIED TOLERANCES MATERIAL DR WN APP D CHK D DRAWING STATUS APPROVED MOD No DATE ISSUE 3rd ANGLE PROJECTION DIMENSIONS IN mm D...

Страница 30: ...OWN BLACK ALARM PRESSURIZED MOTOR ENCLOSURE PRESSURE BULKHEAD PURGE OUTLET OPEN SIGNAL 2 PURGE INDICATOR YELLOW PURGING ELECTRONIC TIMER TIMER SWITCH PURGE COMPLETE VALVE OR GATE TIMER VALVE INTERMEDI...

Страница 31: ...UH WKHUHIRUH H FOXGHG IURP WKH RZ 9ROWDJH LUHFWLYH 3UHVVXUH TXLSPHQW LUHFWLYH 8 0LQL3XUJH 6 VWHPV DUH FODVVLILHG DV QRW KLJKHU WKDQ FDWHJRU XQGHU UWLFOH RI WKLV LUHFWLYH DQG LQWHQGHG IRU XVH LQ SRWHQW...

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Страница 36: ...Technologies UK Expo Technologies Ltd Unit 2 The Summit Hanworth Road Sunbury On Thames TW16 5DB UK T 44 20 8398 8011 F 44 20 8398 8014 E sales expoworldwide com Expo Technologies China Qingdao Expo...

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