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Maintenance

11. Insert the second bearing and new seal into the

wheel.

12. Apply a thread locking adhesive to the 2nd spacer

nut and thread onto the axle with the wrench flats
facing outward.

13. Torque the nut to 75-80 in-lb (8-9 N-m), loosen,

then re-torque to 20-25 in-lb (2-3 N-m). Make
sure axle does not extend beyond either nut.

14. Reinstall the seal guards over the wheel hub and

insert wheel into caster fork. Reinstall caster bolt
and tighten nut fully.

Important:

To prevent seal and bearing damage,

check the bearing adjustment often. Spin the
caster tire. The tire should not spin freely
(more than 1 or 2 revolutions) or have any side
play. If the wheel spins freely, adjust torque on
spacer nut until there is a slight amount of drag.
Reapply thread locking adhesive.

Check Spark Plugs

Service Interval: Every 160 hours

Remove spark plugs, check condition and reset gaps,
or replace with new plugs. See Engine Owner's
Manual.

Change Fuel Filter

Service Interval: As required

A fuel filter is installed in the fuel line between the
fuel tank and the engine. Replace when necessary.

Replacement Filters

Kawasaki

Kawasaki

P/N 49019-0014

Note:

It is important to reinstall the fuel line hoses

and secure in place, the same way as originally
installed at the factory, to keep the fuel line away
from components.

Change Auxiliary Hydraulic
Reservoir Fluid and Filter

Service Interval: After the first 100 hours

Every 250 hours thereafter

1. Stop engine, wait for all moving parts to stop, and

remove key or spark plug wire(s). Engage parking
brake.

2. Carefully clean area around the front of the

auxiliary pump and fill cap; also clean around the
filter. It is important that no dirt or contamination
enter hydraulic system.

3. Unscrew the suction hose from the pump fitting,

clean around the pump fitting, and allow oil to
drain.

4. Unscrew the filter to remove and allow oil to

drain.

Important:

Apply a thin coat of oil on the

surface of the rubber seal.

Turn filter clockwise until rubber seal contacts the
filter adapter, then tighten the filter an additional
2/3 to 3/4 turn.

5. Reinstall the hose and torque to 37 ft-lb (50 N-m).

6. Add AW-32 hydro oil until the level reaches the

“cold fill line” located on the reservoir tank. Start
engine and raise and lower the tines. Lower the
tines to the ground and refill the reservoir to the
“cold fill line”.

Change Hydraulic
Transmission Filters and
Fluid

Service Interval: After the first 100 hours

Every 250 hours thereafter

1. Stop engine, wait for all moving parts to stop, and

remove key or spark plug wire(s). Engage parking
brake.

2. Locate the two filters under the transmissions.

Remove filter guards.

3. Carefully clean area around filters. It is important

that no dirt or contamination enter hydraulic
system.

4. Unscrew filters to remove and allow oil to drain

from drive system.

Important:

Before reinstalling new filters,

apply a thin coat of Exmark Premium Hydro
Oil on the surface of the filters rubber seal.

Turn the filters clockwise until rubber seal
contacts the filter adapter then tighten the filter
an additional 3/4 to 1 full turn.

5. Remove the vent plug on each transmission and

fill through expansion reservoir, when oil comes
out of vent reinstall plug.

30

 

Содержание ARX481CKA30000

Страница 1: ...STAND ON AERATOR For Serial Nos 315 000 000 Higher Part No 4502 175 Rev A...

Страница 2: ...d allumage par tincelle de v hicule est conforme la norme NMB 002 du Canada The enclosed Engine Owner s Manual is supplied for information regarding The U S Environmental Protection Agency EPA and the...

Страница 3: ...rk com for additional safe operation information such as safety tips training materials and Operator s manuals If additional information is needed or should you require trained mechanic service contac...

Страница 4: ...Lubricate Chains 28 Lubricate Grease Fittings 28 Lubricate Caster Wheel Hubs 29 Check Spark Plugs 30 Change Auxiliary Hydraulic Reservoir Fluid and Filter 30 Change Hydraulic Transmission Filters and...

Страница 5: ...mechanics should be trained The owner is responsible for training the users Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the opera...

Страница 6: ...s during fueling static electricity can be released causing a spark which can ignite gasoline vapors A fire or explosion from gasoline can burn you and others and cause property damage Always place ga...

Страница 7: ...achine After striking a foreign object or abnormal vibration occurs inspect the machine for damage and make repairs before restarting and operating the machine Before clearing blockages Whenever you l...

Страница 8: ...aise the tines set the parking brake stop engine and remove key or disconnect spark plug wire Wait for all movement to stop before adjusting cleaning or repairing Keep engine and engine area free from...

Страница 9: ...unauthorized changes to the engine fuel or venting system may violate EPA and CARB regulations Replace all parts including but not limited to tires belts tines and fuel system components with original...

Страница 10: ...or from Exmark Mfg Co Inc Safety signs may be affixed by peeling off the backing to expose the adhesive surface Apply only to a clean dry surface Smooth to remove any air bubbles Familiarize yourself...

Страница 11: ...erator s Manual for disassembly procedure 121 6163 1 Press to lower the tines 2 Release to raise the tines 126 2054 1 Wheel lug nut torque 95 ft lb 129 N m 4x 2 Wheel hub nut torque 235 ft lb 319 N m...

Страница 12: ...bly idlers 2x every 25 hours 4 Check auxiliary pump drive belt tension every 50 hours 12 Grease tine shaft bearings 4x every 25 hours 5 Grease front caster wheel bearings 2x every 100 hours 13 Check t...

Страница 13: ...eep all guards in place 5 Wheels and tines rotate when moving forward 10 Warning read the Operator s Manual 15 Warning stop the engine engage the parking break and remove the ignition key before leavi...

Страница 14: ...ng brake release 2 Rotate clockwise to increase pressure 6 Parking brake engage 3 On tine ground engagement foot switch 7 Cutting dismemberment hazard of hand or foot tines stay away from moving parts...

Страница 15: ...uel Shut Off Valve 1 4 turn Electrical System Electric Start Charging System Flywheel Alternator Charging Capacity Kawasaki 15 amps Battery Type BCI Group U1 Battery Voltage 12 Volt Polarity Negative...

Страница 16: ...inches 5 1 12 7 cm Holes per square foot 4 6 Dimensions Overall Width 47 75 inches 121 3 cm Overall Length 69 8 inches 177 3 cm Overall Height 52 inches 132 1 cm Tread Width Outside to Outside of Tir...

Страница 17: ...el on the same side forward or reverse respectively Wheel speed is proportional to the amount the lever is moved Important The tines are rotating when the motion control levers are moved out of the ne...

Страница 18: ...ush the handle forward into the detent When parking on a steep slope the wheels must be chocked or blocked in addition to the brake being engaged The unit must be tied down and brake engaged when tran...

Страница 19: ...f the filler neck The empty space in the tank allows gasoline to expand Overfilling may result in fuel leakage or damage to the engine or emission system Make sure you understand the controls their lo...

Страница 20: ...of the tine ground engagement foot switch control to raise the tines 3 Place the throttle in the midway between the SLOW and FAST positions 4 Allow the engine to run for a minimum of 15 seconds then t...

Страница 21: ...straight line slowly move both levers rearward with equal pressure Figure 9 To turn left or right release pressure on the motion control lever toward the desired turn direction To make zero turns lif...

Страница 22: ...n while driving unit up a ramp to avoid tipping backward Avoid sudden deceleration while backing unit down a ramp to avoid tipping backward Loading a Unit Use extreme caution when loading units on tra...

Страница 23: ...pecification Check the wheel hub nuts torque specification After the first 100 hours Change the auxiliary hydraulic reservoir filter and fluid Change the hydraulic transmission filter and fluid Before...

Страница 24: ...he oil fill cap remove cap and fill to the FULL mark on the dipstick Exmark 4 Cycle Premium Engine Oil is recommended refer to the Engine Owner s manual for an acceptable alternative Do Not overfill I...

Страница 25: ...conditions exist 2 Make sure the booster is a good and fully charged lead acid battery at 12 6 volts or greater Use properly sized jumper cables 4 to 6 AWG with short lengths to reduce voltage drop b...

Страница 26: ...support or may malfunction allowing the unit to fall which could cause injury Do Not rely solely on mechanical or hydraulic jacks for support Use adequate jack stands or equivalent support 3 Remove a...

Страница 27: ...4 Replace the oil filter per the Engine Owner s Manual Clean around the oil filter and carefully remove the filter by unscrewing it Make sure no oil drains onto the belt drives through the holes in th...

Страница 28: ...Tension Adjustment or Tine Drive Tension Adjustment in the Adjustments section Check Condition Of Sprockets Service Interval Before each use or daily 1 Stop engine wait for all moving parts to stop a...

Страница 29: ...Seal guard 2 Spacer nut with wrench flats 2 Remove caster wheel from caster forks 3 Remove seal guards from the wheel hub 4 Remove one of the spacer nuts from the axle assembly in the caster wheel No...

Страница 30: ...ark plug wire s Engage parking brake 2 Carefully clean area around the front of the auxiliary pump and fill cap also clean around the filter It is important that no dirt or contamination enter hydraul...

Страница 31: ...clear of rotating components and hot surfaces A With the engine running slowly move the directional control in both forward and reverse directions 5 to 6 times Check the oil level and add oil as requ...

Страница 32: ...remove key Engage parking brake 2 Wait for muffler to cool 3 If any breaks in the screen or welds are observed replace arrester 4 If plugging of the screen is observed remove arrester and shake loose...

Страница 33: ...for belt tension 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 2 Install the new belt 3 Make sure the idler arm and pulley can move freely Jackshaft Drive Chain T...

Страница 34: ...rake If the parking brake does not hold securely an adjustment is required 1 Park the machine on a level surface 2 Shut off engine and wait for all moving parts to stop 3 Check the air pressure in the...

Страница 35: ...s a gap between the control lever and the front reference bar Once the gap is achieved proceed with step 4 Figure 15 1 Spring clevis pin 2 Turnbuckle If the control levers do not contact the reference...

Страница 36: ...area 3 Wipe up any excessive grease or oil around the engine and exhaust system area Remove Engine Shrouds and Clean Cooling Fins Service Interval Every 80 hours 1 Stop engine wait for all moving par...

Страница 37: ...n cause severe burns Wear safety glasses to shield eyes and rubber gloves to protect skin and clothing when handling electrolyte Do Not swallow electrolyte In the event of an accident flush with water...

Страница 38: ...r 1 Fuel tank is empty 1 Fill the fuel tank 2 Fuel shutoff valve is closed 2 Open the fuel shutoff valve 3 The throttle and choke are not in the correct position 3 Be sure the throttle control is midw...

Страница 39: ...olt 3 Engine mounting bolts are loose 3 Tighten the engine mounting bolts 4 Loose engine pulley or idler pulley 4 Tighten the appropriate pulley 5 Engine pulley is damaged 5 Contact an Authorized Serv...

Страница 40: ...Schematics Schematics Electrical Diagram 40...

Страница 41: ...Schematics Electrical Schematic 41...

Страница 42: ...Schematics Hydraulic Diagram 42...

Страница 43: ...lership To locate a dealer convenient to you access our website at www exmark com U S or Canada customers may also call 402 223 6375 If for any reason you are dissatisfied with the Service Dealer s an...

Страница 44: ...Notes 44...

Страница 45: ...Service Record Date Description of Work Done Service Done By 45...

Страница 46: ...46...

Страница 47: ...e the slope indicator to determine the degree of slope of hills before operating Do Not operate this machine on a slope greater than 15 degrees Fold along the appropriate line to match the recommended...

Страница 48: ...TOM RIDE SEAT SUSPENSION SYSTEM DUAL TAIL WHEEL FLOOR PAN EXTENDER HITCH KIT LIGHT KIT MICRO MULCH SYSTEM ROLL OVER PROTECTION SYSTEM ROPS SNOW BLADE SNOWBLOWER SUN SHADE TRASH CONTAINER ULTRA VAC COL...

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