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For your safety 

Safety instructions 

 

 

099-008296-EW501 

23.02.2021

 

 

 

 CAUTION 

 

Smoke and gases! 
Smoke and gases can lead to breathing difficulties and poisoning. In addition, solvent 
vapour (chlorinated hydrocarbon) may be converted into poisonous phosgene due to 
the ultraviolet radiation of the arc! 

•  Ensure that there is sufficient fresh air! 
•  Keep solvent vapour away from the arc beam field!  
•  Wear suitable breathing apparatus if appropriate! 

 

Noise exposure! 
Noise exceeding 70 dBA can cause permanent hearing damage! 

•  Wear suitable ear protection! 
•  Persons located within the working area must wear suitable ear protection!

 

 

 

 

According to IEC 60974-10, welding machines are divided into two classes of 
electromagnetic compatibility (the EMC class can be found in the Technical 
data)

 > see 7 chapter

Class A

 machines are not intended for use in residential areas where the power supply comes 

from the low-voltage public mains network. When ensuring the electromagnetic compatibility of 
class A machines, difficulties can arise in these areas due to interference not only in the supply 
lines but also in the form of radiated interference. 

Class B

 machines fulfil the EMC requirements in industrial as well as residential areas, inclu-

ding residential areas connected to the low-voltage public mains network. 

Setting up and operating 

When operating arc welding systems, in some cases, electro-magnetic interference can occur 
although all of the welding machines comply with the emission limits specified in the standard. 
The user is responsible for any interference caused by welding. 
In order to 

evaluate

 any possible problems with electromagnetic compatibility in the 

surrounding area, the user must consider the following: (see also EN 60974-10 Appendix A) 
•  Mains, control, signal and telecommunication lines 
•  Radios and televisions 
•  Computers and other control systems 
•  Safety equipment 
•  The health of neighbouring persons, especially if they have a pacemaker or wear a hearing 

aid 

•  Calibration and measuring equipment 
•  The immunity to interference of other equipment in the surrounding area 
•  The time of day at which the welding work must be carried out 
Recommendations for 

reducing interference emission 

•  Mains connection, e.g. additional mains filter or shielding with a metal tube 
•  Maintenance of the arc welding system 
•  Welding leads should be as short as possible and run closely together along the ground 
•  Potential equalization 
•  Earthing of the workpiece. In cases where it is not possible to earth the workpiece directly, 

it should be connected by means of suitable capacitors. 

•  Shielding from other equipment in the surrounding area or the entire welding system 

 

 

Electromagnetic fields! 
The power source may cause electrical or electromagnetic fields to be produced which 
could affect the correct functioning of electronic equipment such as IT or CNC devices, 
telecommunication lines, power cables, signal lines and pacemakers. 

•  Observe the maintenance instructions

 > see 6 chapter

•  Unwind welding leads completely! 
•  Shield devices or equipment sensitive to radiation accordingly! 
•  The correct functioning of pacemakers may be affected (obtain advice from a doctor if nec-

essary). 

Содержание Trolly 35.2-2

Страница 1: ...Operating instructions EN Transport systems Trolly 35 2 2 099 008296 EW501 Observe additional system documents 23 02 2021...

Страница 2: ...authorised sales partners can be found at www ewm group com en specialist dealers Liability relating to the operation of this equipment is restricted solely to the function of the equipment No other f...

Страница 3: ...4 Machine description quick overview 13 4 1 Front view rear view 13 5 Design and function 14 5 1 Assembly 14 5 1 1 Install the machine feet adapter 15 5 2 Mounting the machine 16 5 2 1 Fixing the wel...

Страница 4: ...s and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning sym bol The hazard is also highlighted using a symbol in the page margin CAUTION Working or ope...

Страница 5: ...tch off machine Release Switch on machine Press and hold Switch Incorrect Invalid Turn Correct Valid Numerical value adjustable Input Signal light lights up in green Navigation Signal light flashes gr...

Страница 6: ...cal specialist may interconnect the sources as per standard IEC 60974 9 2010 Installa tion and use and German Accident Prevention Regulation BVG D1 formerly VBG 15 or country specific regulations Befo...

Страница 7: ...temperatures of 100 C or higher and arcing and work on live components Hearing protection against harming noise Explosion risk Apparently harmless substances in closed containers may generate excessi...

Страница 8: ...s specified in the standard The user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the use...

Страница 9: ...placement parts etc from our range of products Only insert and lock accessory components into the relevant connection socket when the ma chine is switched off Requirements for connection to the public...

Страница 10: ...on or connection points can heat up significantly during operation water cooled version When opening the coolant circuit escaping coolant may cause scalding Open the coolant circuit only when the powe...

Страница 11: ...the following machines In general the trolley accommodates machines with with round or rectangular feet For machines with rectangular feet the machine feet adapter included has to be installed on the...

Страница 12: ...s of these instructions Read and observe the operating instructions for all system components especially the safety instructions The illustration shows a general example of a welding system Figure 3 1...

Страница 13: ...1 Item Symbol Description 0 1 Carrying handle 2 Cable or hose holders arranged opposite 3 Machine hold down device see 5 2 chapter 4 Machine feet adapter see 5 1 1 chapter 5 Transport wheel 6 Foot bar...

Страница 14: ...function 5 1 Assembly Figure 5 1 Item Symbol Description 0 1 Cable or hose holders arranged opposite 2 Threaded grooved pin M5 x 14 mm Fasten the holders to the transport cart using the screws suppli...

Страница 15: ...ing on the machine series the trolley has to be adapted to mount the machine Failing to adapt the trolley can cause the ma chine being transported to topple and lead to injuries Use trolley with machi...

Страница 16: ...can tip over during transport and cause injuries Only used the original parts supplied to fasten the equipment Use the systems only for transporting the machines see 3 2 chapter Check the fixing poin...

Страница 17: ...Design and function Mounting the machine 099 008296 EW501 23 02 2021 17 Figure 5 3 Item Symbol Description 0 1 Power source 2 Cross arm Upper device attachment...

Страница 18: ...5 2 2 Fixing a welding machine with cooling module The illustration serves as an example only Figure 5 4 Item Symbol Description 0 1 Cooling unit 2 Power source 3 Plain washer M5 4 Star handle M8x20 5...

Страница 19: ...he shielding gas cylinder valve Figure 5 5 Item Symbol Description 0 1 Shielding gas cylinder 2 Upper fastening point of the clamping belt 3 Middle fastening point of the clamping belt 4 Securing elem...

Страница 20: ...t not be suspended or lifted using a crane Depending on machine type equipment for lifting by crane or use while suspended is available as a retrofitting option see 8 chapter CAUTION Risk of accidents...

Страница 21: ...ay lead to unpredictable tipping of the transport cart and injure people as a result The cable and hose holders may only be used to transport the cables hoses or hose pack ages used in the welding sys...

Страница 22: ...essentially mainte nance free and requires just a minimum of care Contamination of the machine may impair service life and duty cycle The cleaning intervals depend on the ambient conditions and the r...

Страница 23: ...and guarantee only in connection with original spare and replacement parts max Height Shielding gas cylinder 970 mm 38 2 inch max Diameter Shielding gas cylin der 204 mm 8 inch max Filling pressure Sh...

Страница 24: ...s Performance dependent accessories like torches workpiece leads electrode holders or intermediate hose packages are available from your authorised dealer 8 1 General accessories Type Designation Item...

Страница 25: ...endix Searching for a dealer 099 008296 EW501 23 02 2021 25 9 Appendix 9 1 Searching for a dealer Sales service partners www ewm group com en specialist dealers More than 400 EWM sales partners worldw...

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