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Maintenance, care and disposal 

General 

 

099-008808-EW501 

12.04.2018

 

11

 

 

Maintenance, care and disposal 

6.1 

General 

 

 

 DANGER 

 

Risk of injury due to electrical voltage after switching off! 
Working on an open machine can lead to fatal injuries! 
Capacitors are loaded with electrical voltage during operation. Voltage remains present 
for up to four minutes after the mains plug is removed. 

1.

 

Switch off machine. 

2.

 

Remove the mains plug. 

3.

 

Wait for at last 4 minutes until the capacitors have discharged! 

 

 

 WARNING 

 

Incorrect maintenance, testing and repair! 
Maintenance, testing and repair of the machine may only be carried out by skilled and 
qualified personnel. A qualified person is one who, because of his or her training, 
knowledge and experience, is able to recognise the dangers that can occur while testing 
welding power sources as well as possible subsequent damage, and who is able to 
implement the required safety procedures. 

 

Observe the maintenance instructions

 > see 6.2 chapter

•  In the event that the provisions of one of the below-stated tests are not met, the machine 

must not be operated again until it has been repaired and a new test has been carried out! 

 

Repair and maintenance work may only be performed by qualified authorised personnel; otherwise the 
right to claim under warranty is void. In all service matters, always consult the dealer who supplied the 
machine. Return deliveries of defective equipment subject to warranty may only be made through your 
dealer. When replacing parts, use only original spare parts. When ordering spare parts, please quote the 
machine type, serial number and item number of the machine, as well as the type designation and item 
number of the spare part. 

Under the specified ambient conditions and normal working conditions this machine is essentially 
maintenance-free and requires just a minimum of care. 

Contamination of the machine may impair service life and duty cycle. The cleaning intervals depend on 
the ambient conditions and the resulting contamination of the machine. The minimum interval is every six 
months. 

 

6.1.1 

Cleaning

 

•  Clean the outer surfaces with a moist cloth (no aggressive cleaning agents). 

•  Purge the machine venting channel and cooling fins (if present) with oil- and water-free compressed 

air. Compressed air may overspeed and destroy the machine fans. Never direct the compressed air 
directly at the machine fans. Mechanically block the fans, if required. 

•  Check the coolant for contaminants and replace, if necessary. 

 

6.1.2 

Dirt filter 

The duty cycle of the welding machine decreases as an effect of the reduced cooling air volume. The dirt 
filter must be remove at regular intervals and cleaned by blowing out with compressed air (depending on 
the level of soiling). 

 

Содержание RC XQ Expert 2.0

Страница 1: ...Operating instructions EN Remote control RCX Expert 2 0 RCX Expert 2 0 Rob RC XQ Expert 2 0 RC XQ Expert 2 0 Rob 099 008808 EW501 Observe additional system documents 12 04 2018 ...

Страница 2: ...authorised sales partners can be found at www ewm group com en specialist dealers Liability relating to the operation of this equipment is restricted solely to the function of the equipment No other form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whether or n...

Страница 3: ...Machine description quick overview 8 4 1 Front view rear view 8 5 Design and function 9 5 1 Scope of delivery 9 5 1 1 Ambient conditions 9 5 1 1 1 In operation 9 5 1 1 2 Transport and storage 9 5 2 Establishing the connections 9 5 3 Functional characteristics 10 6 Maintenance care and disposal 11 6 1 General 11 6 1 1 Cleaning 11 6 1 2 Dirt filter 11 6 2 Maintenance work intervals 12 6 2 1 Daily ma...

Страница 4: ...vent serious and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning symbol The hazard is also highlighted using a symbol in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading with a general warning symbol Th...

Страница 5: ...Switch off machine Release Switch on machine Press and hold Switch Incorrect Invalid Turn Correct Valid Numerical value adjustable Input Signal light lights up in green Navigation Signal light flashes green Output Signal light lights up in red Time representation e g wait 4 s actuate Signal light flashes red Interruption in the menu display other setting options possible Tool not required do not u...

Страница 6: ...nation with all other parts of these instructions Read and observe the operating instructions for all system components especially the safety instructions The illustration shows a general example of a welding system Figure 2 1 The illustration shows a general example of a welding system Item Documentation A 1 Wire feeder A 2 Remote adjuster A 3 Controller A 4 Power source A 5 Welding torch A Compl...

Страница 7: ...ion brochure supplied and our information regarding warranty maintenance and testing at www ewm group com 3 2 2 Declaration of Conformity The concept and design of the product meets the EC directives Low Voltage Directive LVD Electromagnetic compatibility EMC directive Restriction of Hazardous Substance RoHS Unauthorized modifications improper repairs failure to meet the deadlines for Arc welding ...

Страница 8: ...1 Front view rear view Figure 4 1 Item Symbol Description 0 1 Holder for suspending the remote control 2 Operating panel 3 Machine control see the relevant control operating instructions 4 Fixing magnet To mount remote control on magnetisable surfaces 5 Recessed grip 6 Connection cable between operating panel and power source ...

Страница 9: ...ection during transport please contact your supplier 5 1 1 Ambient conditions Equipment damage due to contamination Unusually high amounts of dust acids corrosive gases or substances can damage the machine observe maintenance intervals see 6 chapter Avoid large amounts of smoke steam oily fumes grinding dust and corrosive ambient air 5 1 1 1 In operation Temperature range of the ambient air 25 C t...

Страница 10: ...settings are directly dependent on the configuration of the respective welding machine or wire feed unit The settings are defined by changeover switches or by setting special parameters dependent on the control The position of the key switch to protect against unauthorised use also has a direct influence on the operation of the respective remote control ...

Страница 11: ...ight to claim under warranty is void In all service matters always consult the dealer who supplied the machine Return deliveries of defective equipment subject to warranty may only be made through your dealer When replacing parts use only original spare parts When ordering spare parts please quote the machine type serial number and item number of the machine as well as the type designation and ite...

Страница 12: ...tly tighten if necessary Remove any spatter Clean the wire feed rollers on a regular basis depending on the degree of soiling 6 2 2 Monthly maintenance tasks Visual inspection Casing damage front rear and side walls Wheels and their securing elements Transport elements strap lifting lugs handle Check coolant tubes and their connections for impurities Functional test Selector switches command devic...

Страница 13: ...er on wheels indicates that the equipment must be collected separately This machine has to be disposed of or recycled in accordance with the waste separation systems in use According to German law law governing the distribution taking back and environmentally correct disposal of electric and electronic equipment ElektroG used machines are to be placed in a collection system separate from unsorted ...

Страница 14: ...ance specifications and guarantee only in connection with original spare and replacement parts 7 1 RCX Protection classification IP 23 Ambient temperature 25 C to 40 C Dimensions L x W x D in mm 310 x 230 x 110 Weight 2 0 kg EMC class A Constructed to standard IEC 60974 1 10 ...

Страница 15: ...dix A Searching for a dealer 099 008808 EW501 12 04 2018 15 8 Appendix A 8 1 Searching for a dealer Sales service parteners www ewm group com en specialist dealers More than 400 EWM sales partners worldwide ...

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