Contents
Notes on the use of these operating instructions
099-005325-EW501
01.02.2017
3
1
Contents
1
Contents .................................................................................................................................................. 3
2
For your safety ....................................................................................................................................... 5
2.1
Notes on the use of these operating instructions .......................................................................... 5
2.2
Explanation of icons ....................................................................................................................... 6
2.3
Part of the complete documentation .............................................................................................. 7
2.4
Safety instructions .......................................................................................................................... 8
2.5
Transport and installation ............................................................................................................ 11
3
Intended use ......................................................................................................................................... 12
3.1
Applications .................................................................................................................................. 12
3.1.1
Use and operation solely with the following machines ................................................. 12
3.2
Documents which also apply ....................................................................................................... 12
3.2.1
Warranty ....................................................................................................................... 12
3.2.2
Declaration of Conformity ............................................................................................. 12
3.2.3
Welding in environments with increased electrical hazards ......................................... 12
3.2.4
Service documents (spare parts and circuit diagrams) ................................................ 13
3.2.5
Calibration/Validation ................................................................................................... 13
4
Machine description
– quick overview .............................................................................................. 14
4.1
Front view .................................................................................................................................... 14
4.2
Rear view ..................................................................................................................................... 16
5
Design and function ............................................................................................................................. 18
5.1
Transport and installation ............................................................................................................ 18
5.1.1
Lifting by crane ............................................................................................................. 18
5.1.2
Ambient conditions ....................................................................................................... 19
5.1.2.1
In operation ................................................................................................... 19
5.1.2.2
Transport and storage ................................................................................... 19
5.1.3
Machine cooling ............................................................................................................ 19
5.1.4
Workpiece lead, general ............................................................................................... 19
5.1.5
Intermediate hose package connection ....................................................................... 20
5.1.6
Welding torch cooling system ....................................................................................... 21
5.1.6.1
Approved coolants overview ......................................................................... 21
5.1.6.2
Maximal hose package length ...................................................................... 21
5.1.6.3
Adding coolant .............................................................................................. 22
5.1.7
Notes on the installation of welding current leads ........................................................ 23
5.1.7.1
Stray welding currents................................................................................... 24
5.1.8
Mains connection .......................................................................................................... 24
5.1.8.1
Mains configuration ....................................................................................... 25
5.1.9
Aligning the cable resistance ........................................................................................ 26
5.1.10
Shielding gas supply (shielding gas cylinder for welding machine) ............................. 27
5.1.10.1
Pressure regulator connection ...................................................................... 28
5.1.10.2
Gas test
– setting the shielding gas volume ................................................. 28
5.2
MIG/MAG welding ........................................................................................................................ 29
5.2.1
Connection for workpiece lead ..................................................................................... 29
5.2.2
Welding task selection .................................................................................................. 29
5.3
TIG welding .................................................................................................................................. 30
5.3.1
Welding torch connection ............................................................................................. 30
5.3.2
Connection for workpiece lead ..................................................................................... 31
5.3.3
Welding task selection .................................................................................................. 31
5.4
MMA welding ............................................................................................................................... 32
5.4.1
Connecting the electrode holder and workpiece lead .................................................. 32
5.4.2
Welding task selection .................................................................................................. 32
5.5
Remote control ............................................................................................................................. 33
5.6
Interfaces for automation ............................................................................................................. 33
5.6.1
Automation interface .................................................................................................... 33
5.6.2
RINT X12 robot interface .............................................................................................. 34
5.6.3
BUSINT X11 Industrial bus interface ............................................................................ 34
5.7
PC interface ................................................................................................................................. 34
