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Operating instructions

Welding machine

Phoenix 351-551 Progress puls MM FDW

099-005325-EW501

Observe additional system documents!

01.02.2017

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Содержание Phoenix 351-551 Progress puls MM FDW

Страница 1: ...lding machine Phoenix 351 551 Progress puls MM FDW 099 005325 EW501 Observe additional system documents 01 02 2017 Register now and benefit Jetzt Registrieren und Profitieren www ewm group com For det...

Страница 2: ...ervice department on 49 2680 181 0 A list of authorised sales partners can be found at www ewm group com Liability relating to the operation of this equipment is restricted solely to the function of t...

Страница 3: ...Machine cooling 19 5 1 4 Workpiece lead general 19 5 1 5 Intermediate hose package connection 20 5 1 6 Welding torch cooling system 21 5 1 6 1 Approved coolants overview 21 5 1 6 2 Maximal hose packa...

Страница 4: ...ing the requirements of RoHS 37 7 Rectifying faults 38 7 1 Checklist for rectifying faults 38 7 2 Error messages power source 39 7 3 Resetting JOBs welding tasks to the factory settings 41 7 3 1 Reset...

Страница 5: ...erved to prevent serious and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning symbol The hazard is also highlighted using a symbol in the page margin...

Страница 6: ...off machine Release Switch on machine Press and keep pressed Switch Wrong Turn Correct Numerical value adjustable Menu entry Signal light lights up in green Navigating the menu Signal light flashes gr...

Страница 7: ...combination with all other parts of these instructions Read and observe the operating instructions for all system components especially the safety instructions The illustration shows a general example...

Страница 8: ...ystem as a whole Hazard due to reverse polarity voltage Do not interconnect welding machines with pole reversing switch PWS series or machines for AC welding since a minor error in operation can cause...

Страница 9: ...9 391 EEC on the introduction of measures to encourage improvements in the safety and health of workers at work and associated individual guidelines In particular directive 89 655 EEC concerning the m...

Страница 10: ...al areas connected to the low voltage public mains network Setting up and operating When operating arc welding systems in some cases electro magnetic interference can occur although all of the welding...

Страница 11: ...amaged itself during movement and set up Tilt resistance is guaranteed up to an angle of 10 according to IEC 60974 1 Set up and transport the machine on level solid ground Secure add on parts using su...

Страница 12: ...wire feed unit system component is required in order to operate the welding machine Phoenix 351 551 miniDrive drive 4X LP drive 4X LP MMA drive 4X HP drive 4X HP MMA drive 4X IC LP drive 4X IC HP 3 2...

Страница 13: ...comes null and void in the event of unauthorised interference Appoint only skilled persons for repair work trained service personnel Original copies of the circuit diagrams are enclosed with the unit...

Страница 14: ...Machine description quick overview Front view 14 099 005325 EW501 01 02 2017 4 Machine description quick overview 4 1 Front view Figure 4 1...

Страница 15: ...t Signal light on when the machine is switched on and ready for operation 3 Main switch machine on off 4 Carrying handle 5 Cooling air inlet 6 Wheels guide castors 7 Coolant tank 8 Coolant tank cap 9...

Страница 16: ...Machine description quick overview Rear view 16 099 005325 EW501 01 02 2017 4 2 Rear view Figure 4 2...

Страница 17: ...g current Standard MIG MAG welding intermediate hose package 6 Connection socket welding current Connection for welding current plug from intermediate hose package MIG MAG flux cored wire welding TIG...

Страница 18: ...not allowed Each system component has to be lifted separately Remove any supply leads and accessories before lifting by crane e g hose package wire spool shielding gas cylinder toolbox wire feeder rem...

Страница 19: ...90 at 20 C 5 1 2 2 Transport and storage Storage in an enclosed space temperature range of the ambient air 30 C to 70 C Relative air humidity Up to 90 at 20 C 5 1 3 Machine cooling Insufficient venti...

Страница 20: ...the welding current socket Observe the information from the electrode manufacturer Figure 5 1 Item Symbol Description 0 1 Wire feed unit 2 Intermediate hose package 3 Intermediate hose package strain...

Страница 21: ...on with the TYP 1 frost protection tester Replace coolant as necessary if frost protection is inadequate Coolant mixtures Mixtures with other liquids or the use of unsuitable coolants result in materi...

Страница 22: ...lant to the filter sieve insert close sealing cover again After the initial filling wait for at least one minute when the machine is switched on so that the hose package is filled with coolant complet...

Страница 23: ...with HF igniter TIG for as long as possible in parallel with a distance of 20 cm to avoid HF sparkover Always keep a distance of at least 20 cm to leads of other power sources to avoid interferences A...

Страница 24: ...transport vehicle or crane frames unless they are insulated Always put welding torches and electrode holders on an insulated surface when they are not in use Figure 5 6 5 1 8 Mains connection DANGER...

Страница 25: ...earthed neutral conductor a three phase system with three conductors of which any one can be earthed e g the outer conductor Figure 5 7 Legend Item Designation Colour code L1 Outer conductor 1 brown L...

Страница 26: ...welding torch With other hose package lengths it is necessary to carry out a voltage correction to optimise welding properties The voltage correction value can be set close to zero by means of realign...

Страница 27: ...2 seconds A short circuit current will flow briefly which is used to determine and display the cable resistance The value can be between 0 m and 40 m The new value is immediately saved without requiri...

Страница 28: ...rocedure Slowly open the gas cylinder valve Open the pressure regulator Switch on the power source at the main switch Set the relevant gas quantity for the application on the pressure regulator You ca...

Страница 29: ...ase the welding current lead should be connected to the welding current socket and the workpiece lead should be connected to the welding current socket Observe the information from the electrode manuf...

Страница 30: ...onnected to the Euro torch connector of the wire feeder only To do so the welding current lead of the intermediate hose package must be connected to the welding current connection at the rear of the u...

Страница 31: ...the cooling water tubes into the corresponding quick connect couplings Return line red to quick connect coupling red coolant return and supply line blue to quick connect coupling blue coolant supply...

Страница 32: ...ead Polarity depends on the instructions from the electrode manufacturer given on the electrode packaging Figure 5 13 Item Symbol Description 0 1 Connection socket welding current 2 Connection socket...

Страница 33: ...ram A Output PE Connection for cable shielding D Output open collector IGRO Current flows signal I 0 maximum load 20 mA 15 V 0 V welding current flows E R Input Not Aus Emergency stop for higher level...

Страница 34: ...nents into the relevant connection socket when the machine is switched off Equipment damage or faults may occur if the PC is connected incorrectly Not using the SECINT X10USB interface results in equi...

Страница 35: ...authorised personnel otherwise the right to claim under warranty is void In all service matters always consult the dealer who supplied the machine Return deliveries of defective equipment subject to w...

Страница 36: ...Casing damage front rear and side walls Wheels and their securing elements Transport elements strap lifting lugs handle Check coolant tubes and their connections for impurities 6 3 2 2 Functional tes...

Страница 37: ...law governing the distribution taking back and environmentally correct disposal of electric and electronic equipment ElektroG from 16 03 2005 used machines are to be placed in a collection system sep...

Страница 38: ...ocess gas in use is a fundamental requirement for perfect operation Legend Symbol Description Fault Cause Remedy Coolant error no coolant flowing Insufficient coolant flow Check coolant level and refi...

Страница 39: ...defective inform Service 6 x Shielding gas error Check shielding gas supply for machines with shielding gas monitoring 7 x Secondary overvoltage Inverter error inform Service 8 x Earth fault between w...

Страница 40: ...essage will disappear once the error has been rectified b The error message can be reset by pressing a push button Welding machine control Push button RC1 RC2 Expert Expert 2 0 CarExpert Progress M3 1...

Страница 41: ...RESET 3s ENTER 3s Figure 7 1 Display Setting selection RESET to factory settings The RESET will be done after pressing the button The menu will be ended when no changes are done after 3 sec 7 3 2 Res...

Страница 42: ...or automated welding the machine must be configured for this setup If this is not observed the power source will ignore the external interrupt equipment and will not shut down Remove jumper 1 on the T...

Страница 43: ...ty fuse slow blow 3 x 25 A Mains connection lead H07RN F4G6 Maximum connected load 10 9 kVA 15 4 kVA 14 3 kVA Recommended generator rating 20 8 kVA cos efficiency 0 99 90 Ambient temperature 25 C to 4...

Страница 44: ...6 Maximum connected load 13 5 kVA 18 5 kVA 17 5 kVA Recommended generator rating 25 kVA cos efficiency 0 99 90 Ambient temperature 25 C to 40 C Machine torch cooling Fan AF gas or water Noise level 70...

Страница 45: ...07RN F4G6 Maximum connected load 16 3 kVA 22 0 kVA 21 1 kVA Recommended generator rating 29 7 kVA cos efficiency 0 99 90 Ambient temperature 25 C to 40 C Machine torch cooling Fan AF gas or water Nois...

Страница 46: ...07RN F4G6 Maximum connected load 19 3 kVA 25 6 kVA 24 9 kVA Recommended generator rating 34 6 kVA cos efficiency 0 99 90 Ambient temperature 25 C to 40 C Machine torch cooling Fan AF gas or water Nois...

Страница 47: ...07RN F4G6 Maximum connected load 22 6 kVA 29 5 kVA 29 2 kVA Recommended generator rating 39 8 kVA cos efficiency 0 99 90 Ambient temperature 25 C to 40 C Machine torch cooling Fan AF gas or water Nois...

Страница 48: ...37E 200 Coolant 20 C 200 l 094 006256 00001 DM 842 Ar CO2 230bar 30l D Pressure regulator with manometer 394 002910 00030 HOSE BRIDGE UNI Tube bridge 092 007843 00000 9 3 Options Type Designation Ite...

Страница 49: ...rameter software kit incl cable and SECINT X10 USB interface 090 008777 00000 FRV 7POL 5 m Extension connecting cable 092 000201 00003 FRV 7POL 10 m Extension connecting cable 092 000201 00000 FRV 7PO...

Страница 50: ...Appendix A Overview of EWM branches 50 099 005325 EW501 01 02 2017 10 Appendix A 10 1 Overview of EWM branches...

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