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Safety instructions 

General 

 

 

099-008060-EW501 

19.02.2013

 

 

 

 

  CAUTION

 

 

 

 

EMC Machine Classification 
In accordance with IEC 60974-10, welding machines are grouped in two electromagnetic 
compatibility classes (see technical data): 
Class A

 machines are not intended for use in residential areas where the power supply comes 

from the low-voltage public mains network. When ensuring the electromagnetic compatibility of 
class A machines, difficulties can arise in these areas due to interference not only in the supply 
lines but also in the form of radiated interference. 

Class B

 machines fulfil the EMC requirements in industrial as well as residential areas, 

including residential areas connected to the low-voltage public mains network. 

 
Setting up and operating 

When operating arc welding systems, in some cases, electro-magnetic interference can occur 
although all of the welding machines comply with the emission limits specified in the standard. 
The user is responsible for any interference caused by welding. 
 
In order to 

evaluate

 any possible problems with electromagnetic compatibility in the 

surrounding area, the user must consider the following: (see also EN 60974-10 Appendix A) 

  Mains, control, signal and telecommunication lines 

  Radios and televisions 

  Computers and other control systems 

  Safety equipment 

  The health of neighbouring persons, especially if they have a pacemaker or wear a hearing 

aid 

  Calibration and measuring equipment 

  The immunity to interference of other equipment in the surrounding area 

  The time of day at which the welding work must be carried out 

 

Recommendations for 

reducing interference emission 

  Mains connection, e.g. additional mains filter or shielding with a metal tube 

  Maintenance of the arc welding equipment 

  Welding leads should be as short as possible and run closely together along the ground 

  Potential equalization 

  Earthing of the workpiece. In cases where it is not possible to earth the workpiece directly, 

it should be connected by means of suitable capacitors. 

  Shielding from other equipment in the surrounding area or the entire welding system 

 

 

 

 

Содержание KLE

Страница 1: ...Calibration system KLE LS 600 A 099 008060 EW501 Observe additional system documents 19 02 2013 Register now For your benefit Jetzt Registrieren und Profitieren www ewm group com Details for ewm warr...

Страница 2: ...ther form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whethe...

Страница 3: ...ration Validation 12 4 About this calibration system 13 4 1 What is calibration 13 4 2 What is validation 13 4 3 What is adjustment matching 13 4 4 Why calibrate 13 4 5 Calibrate how often 13 4 6 Cali...

Страница 4: ...l in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading...

Страница 5: ...ess Do not press Turn Switch Switch off machine Switch on machine ENTER ENTER ENTER enter the menu NAVIGATION NAVIGATION Navigating in the menu EXIT EXIT Exit the menu 4 s Time display example wait 4s...

Страница 6: ...ce personnel Electric shock Welding machines use high voltages which can result in potentially fatal electric shocks and burns on contact Even low voltages can cause you to get a shock and lead to acc...

Страница 7: ...rranty becomes void if non genuine parts are used Only use system components and options power sources welding torches electrode holders remote controls spare parts and replacement parts etc from our...

Страница 8: ...he user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the user must consider the following...

Страница 9: ...r fixing elements Fix external wire feed units during transport avoid uncontrolled rotation Damage due to supply lines not being disconnected During transport supply lines which have not been disconne...

Страница 10: ...onents before lifting e g shielding gas cylinders tool boxes wire feed units etc Avoid jerky movements when raising or lowering Use shackles and load hooks of the appropriate size Fig Lifting principl...

Страница 11: ...antities of dust acid corrosive gases or substances may damage the equipment Avoid high volumes of smoke vapour oil vapour and grinding dust Avoid ambient air containing salt sea air Non permissible a...

Страница 12: ...on shall become null and void in the event of unauthorised modifications improperly conducted repairs non observance of the deadlines for the repetition test and or non permitted conversion work not s...

Страница 13: ...generally for particular requirements such as e g pressure tanks equipment pipelines etc 4 5 Calibrate how often An annual check of the displays in 1 shift operation is sufficient In 2 shift operation...

Страница 14: ...Machine description quick overview Calibration device KLE 14 099 008060 EW501 19 02 2013 5 Machine description quick overview 5 1 Calibration device KLE 5 2 Front view Figure 5 1...

Страница 15: ...tary knob In order to determine the open circuit voltage in accordance with EN 60974 1 the rotary knob has to be rotated for as long as the highest voltage is indicated on the digital welding voltage...

Страница 16: ...chine description quick overview Rear view 16 099 008060 EW501 19 02 2013 5 3 Rear view Figure 5 2 Item Symbol Description 0 1 Mains fuses 20 A for welding machine mains sockets 230 V CEE 7 4 400 V CE...

Страница 17: ...Machine description quick overview Right side 099 008060 EW501 19 02 2013 17 5 4 Right side Figure 5 3...

Страница 18: ...t 6 Machine feet 7 Input welding current socket Connection to welding machine socket 8 Welding machine mains socket 32 A 400V CEE Protected by mains fuse of calibration device 9 Welding machine mains...

Страница 19: ...urther accessory components e g PC printer 2 Load current connection socket Connection to load simulation unit 3 Load current connection socket Connection to load simulation unit 4 Ambient temperature...

Страница 20: ...d simulation unit LS 600 A 5 7 Front view Figure 5 5 Item Symbol Description 0 1 Excess temperature signal light Error display for excess temperature 2 Air outlet 3 Wheels guide castors 4 Load current...

Страница 21: ...d current sockets polarity independent Connection to calibration device 2 Calibration device mains connection socket 32 A CEE 3 Air inlet 4 Wheels fixed castors 5 Mains connection lead with 32A CEE pl...

Страница 22: ...e parts e g welding current sockets is potentially fatal Follow safety instructions on the opening pages of the operating instructions Commissioning may only be carried out by persons who have the rel...

Страница 23: ...ssories 25 Kg Tolerance of display instruments Current Iactual Voltage Uactual Wire feed speed WFactual 0 4 of scale end value 500 A 1 0 of scale end value 100 V 0 4 of scale end value 25 0 m min EMC...

Страница 24: ...4 099 008060 EW501 19 02 2013 8 Accessories 8 1 General accessories Type Designation Item no WVTA Welding voltage of test adapter 098 004571 00000 2M SW Measuring lead black 094 019507 00000 2M RT Mea...

Страница 25: ...Circuit diagrams Calibration device KLE 099 008060 EW501 19 02 2013 25 9 Circuit diagrams NOTE Original format circuit diagrams are located inside the machine 9 1 Calibration device KLE Figure 9 1...

Страница 26: ...Circuit diagrams Load simulation unit LS 600 A 26 099 008060 EW501 19 02 2013 9 2 Load simulation unit LS 600 A Figure 9 2...

Страница 27: ...Appendix A Calibration certificate sample 099 008060 EW501 19 02 2013 27 10 Appendix A 10 1 Calibration certificate sample...

Страница 28: ...Appendix B Overview of EWM branches 28 099 008060 EW501 19 02 2013 11 Appendix B 11 1 Overview of EWM branches...

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