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Safety instructions

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For Your Safety:

Ignoring the following safety precautions can be fatal.
Observe accident prevention regulations.

Designed use

This machine is manufactured according to the current state of the art and current regulations and
standards. It is to be operated only for the designed use (see Chap. Commissioning/Area of
application).

Use not as designed

This machine may be a hazard to persons, animals and property, however, if it is

·

 

not used as designed

·

 

used by unskilled persons who have not been trained,

·

 

modified or converted improperly

Our operating instructions will provide you with an introduction into the safe use of the
machine.
Therefore please read them closely and only start work when you are familiar with them.

Any person involved in operation, maintenance and repair of this machine must read and follow
these operating instructions, especially the safety precautions. Where appropriate, this must be
confirmed by signature.

Furthermore, the

·

 

relevant accident prevention regulations,

·

 

generally recognized safety regulations,

·

 

regionally specific provisions etc. are to be adhered to.

 

Electric shocks can be fatal

·

 

The machine may only be connected to correctly earthed sockets.

·

 

Only operate with intact connection lead including protective conductor and safety plug.

·

 

An improperly repaired plug or damaged mains cable insulation can cause electric
shocks.

·

 

The machine may only be opened by qualified and authorised personnel.

·

 

Before opening, pull out the mains plug. Switching off is not sufficient. Wait for 2
minutes until capacitors are discharged.

·

 

Always put down welding torch, stick electrode holder in an insulated condition.

·

 

The machine must not be used to defrost pipes.

 

Even touching low voltages can cause you to jump and lead to accidents, so:

·

 

Safeguard yourself against falls, e.g. from a platform or scaffolding.

·

 

When welding, operate earth tongs, torch and workpiece properly, not in ways for
which they are not intended. Do not touch live parts with bare skin.

·

 

Only replace electrodes when wearing dry gloves.

·

 

Never use torches or earth cables with damaged insulation.

Содержание inverter STICK 250 H-2

Страница 1: ...TICK 350 CEL PWS These operating instructions must be read before commissioning Failure to do so may be dangerous Machine may only be operated by personnel familiar with the appropriate safety regulat...

Страница 2: ...unauthorized changes improper repairs and or unauthorized modifications which have not been expressly allowed by EWM this declaration will lose its validity Par la pr sente nous d clarons que la conce...

Страница 3: ...em 5 1 5 5 Workpiece lead 5 1 5 6 Electrode holder 5 1 6 Maintenance and care 6 1 7 Operating problems causes and remedies 7 1 7 1 Customer checklist 7 1 8 Spare parts list 8 1 8 1 Front view 8 1 8 2...

Страница 4: ...gnature Furthermore the relevant accident prevention regulations generally recognized safety regulations regionally specific provisions etc are to be adhered to Electric shocks can be fatal The machin...

Страница 5: ...s for example must not be carried in trouser pockets You must ensure that fire extinguishing equipment appropriate to the welding process is available close to the welding work area and that easy acce...

Страница 6: ...ds signal and telecommunications leads above under and near the welding device may be subject to interference Electromagnetic interference must be reduced to such a level that it no longer constitutes...

Страница 7: ...air inlets and outlets are unobstructed The machine is tested to Protection Standard IP23 i e Protection against penetration of solid foreign bodies 12mm Protection against water spray up to an angle...

Страница 8: ...to 25 3 x 415V 15 to 25 Mains frequency 50 60Hz Mains fuse safety fuse slow blow 3 x 16A 3 x 25A Mains connection lead H07RN F4G1 5 H07RN F4G2 5 Max connected power 10 5kVA 17 8kVA Recommended genera...

Страница 9: ...negative welding voltage potential at welding current socket It is only possible to change the polarity when no welding current is flowing D1 Welding current socket Positive polarity at pole changeove...

Страница 10: ...fore short circuit Used with rutile coated stick electrodes Centre position Moderate arcforcing normal arc moderate increase in current before short circuit Used with basic coated stick electrodes U V...

Страница 11: ...Stick electrode flow chart welding with hotstart device Strike the stick electrode on the workpiece The stick electrode ignites the arc at the set hotstart current IHot and welds with this current un...

Страница 12: ...1 can be set to any value from the minimum to the maximum current regardless of the welding current selected on the machine In this process the welding current I1 can be adjusted in 2 ranges coarse fi...

Страница 13: ...ommissioning Adjust the measurement range of the welding current display to the maximum current of the machine DIP switch in the remote control setting on delivery 250A Features LED welding current di...

Страница 14: ...rrect polarity setting on the pole changeover switch Insert workpiece lead lock and attach to conduct to the workpiece Set arcforcing Excess temperature LED is on Duty cycle exceeded allow machine to...

Страница 15: ...ne is switched off 5 4 Welding machine cooling system Observe the following to attain the optimum duty cycle of the power units Ensure that the working area is adequately ventilated Do not obstruct th...

Страница 16: ...otection and the strain relief of the connection lead mains switch Faults in welding leads tube package plug fixture arc torch Signs of overload and improper use Damage to stop points and casing Non p...

Страница 17: ...of the mains plug and a welding current socket The resistance must be 5 0 M 6 2 4 Measurement of open circuit voltage according to EN 60974 1 VDE 0544 T1 6u8F 10nF 0 5k Measurement circuit for peak v...

Страница 18: ...ealer 7 1 Customer checklist Machine switched on yes Machine is operative fan running No Mains supply interrupted Mains plug not inserted Mains fuse faulty Mains power switch faulty Mains plug wrongly...

Страница 19: ...lter Toggle switch 094 001898 00000 4 Schwei strombuchse Welding current socket outlet 074 000232 00000 5 Gummif sse Rubber feet 094 002876 00000 6 Anschlu buchse 14 polig EB3 Connection socket 14 pol...

Страница 20: ...00000 Kabelverschraubung Mutter Cable gland nut 024 000205 00001 11 Netzkabel Mains cable 092 000661 00000 092 000662 00000 12 Geh usedeckel Housing cover 094 002817 00002 094 002744 00003 13 Sicheru...

Страница 21: ...atte Schutzbeschaltung PCB contactor switching 040 000495 00000 Leiterplatte Schutzbeschaltung PCB contactor switching 040 000531 00000 Diodenmodul 3xbest ckt PCB for the driver electronics 080 000257...

Страница 22: ...Primary switch 080 000294 00000 9 Prim rschalter Plus INV50 1000 6P Primary switch 080 000295 00000 10 Varistor Schutzbeschaltung f r Netzgleichrichter SB460 6 Varistor modules protective circuit for...

Страница 23: ...1 PCB contactor switching 040 000495 00000 Leiterplatte Schutzbeschaltung DSB3 4 1 PCB contactor switching 040 000427 00001 Leiterplatte Schutzbeschaltung DSB1 2 PCB contactor switching 040 000433 00...

Страница 24: ...289 00000 15 Netzfilter NEF2 Mains filter 040 000505 00000 8 4 3 Linke Seite left side side 9 9 10 10 11 12 13 14 Abb picture 8 Pos Bezeichnung Description STICK 350 STICK 350 PWS 9 Prim rschalter Min...

Страница 25: ...operated electric remote control 5m 094 000051 00000 FRV 10 Connection cable extension 10m 092 000005 00001 9 1 2 STICK 350 CEL PWS Designation Description Item No FR30PWS Electric remote control wit...

Страница 26: ...10 Schaltpl ne Circuit Diagrams 10 1 10 Schaltpl ne Circuit Diagrams 10 1 STICK 250 H 2...

Страница 27: ...10 Schaltpl ne Circuit Diagrams 10 2 10 2 STICK 350 CEL...

Страница 28: ...10 Schaltpl ne Circuit Diagrams 10 3 10 3 STICK 350 CEL KLR...

Страница 29: ...10 Schaltpl ne Circuit Diagrams 10 4 10 4 STICK 350 CEL PWS...

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