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6

Maintenance and care

6/1

Under normal operating conditions, these welding machines are largely maintenance-free and
require a minimum of care. However, a number of points should be observed to guarantee the
fault-free operation of your welding machine. These include regular cleaning and checking, as
described below, depending on the level of contamination in the environment and the amount of
usage of the welding machine.

Cleaning, testing and repairing of the welding machines may only be carried out by
competent personnel. In the event of failure to comply with any one of the following tests,
the machine must not be operated again until the fault has been rectified.

6

.

1

Cleaning

Ensure that the machine is disconnected from the mains before cleaning. UNPLUG AT THE
MAINS!
(Switching off or unscrewing the fuse does not represent adequate isolation).
Wait for 2 minutes until the capacitors have discharged. Remove the casing cover.

The individual components should be handled as follows:

 

Power source Depending on the amount of dust, blast the power source clean with oil-free, dry
compressed air.

 

Electronics, circuit boards Do not blast electronic components or circuit boards with
compressed air but instead use suction from a vacuum cleaner for cleaning purposes.

6.2

Repetition test according to VDE 0702, VBG 4 and VGB 15

The following description of the repetition test is only an extract from the detailed test
instructions. If required, a copy can be requested from us.

It is recommended to conduct quarterly checks and an annual check. The annual check should
also be carried out after every repair. Test sequence:

Quarterly check:

 

Visual check for correct condition

 

Measurement of protective conductor resistance

Annual check:

 

Visual check for correct condition

 

Measurement of protective conductor resistance

 

Measurement of insulation resistance following internal cleaning of the welding power source

 

Measurement of open circuit voltage

 

Functional test of the welding machine

6.2.1

Visual check for correct condition

The machine must be inspected for externally visible faults (without opening the machine). During
this inspection, attention must be paid, for example, to the following points:

 

External faults in mains plug and mains cable, e.g. insulation faults, scorch or pressure marks.

 

Defects in anti-kink protection and the strain relief of the connection lead, mains switch.

 

Faults in welding leads, tube package, plug fixture, arc torch.

 

Signs of overload and improper use.

 

Damage to stop points and casing.

 

Non-permitted interference and modifications.

 

The type plate and warning symbol must be present and legible.

6.2.2

Measurement of protective conductor resistance

Measure between safety contact of the mains plug and exposed, touchable metal parts, e.g. casing
screws. During measuring, the machine connection cable must be moved along the entire length,
especially near the connection points.
The resistance should be < 0.1

 Measurement should be carried out with a minimum of 200 mA.

Die im Kapitel

 "Wa

rtung und

 Pflege" aufgeführten H

inweis

e, Ric

htlinien und Normen w

urden 

grundle

gend überarb

eitet und sind aus diesem G

rund nic

ht mehr gültig!

Die rele

vante

n Hinw

eise, R

ichtlinien und Normen fin

den Sie in den

 beiliegenden 

Ergänzungsb

lättern "A

llgemeine Hinweise 

zu 3 J

ahre G

arantie

", Art.

 Nr.: 09

9-000GAR-EWMxx.

Sollten die Dokumente nicht vorlie

gen, können diese über den autorisie

rten Fa

chhändler 

angef

ordert we

rden!

Auße

rachtl

assung kann lebensg

efährlich sei

n!

The instructions, guidelines and standards given in

 the "Maintenance and Care" chapter hav

been completely re

vised and are theref

ore no longer valid!

The releva

nt instru

ctions

, guidelines an

d standards can be f

ound in the enclosed supplements 

"Gener

al notes on the 3 ye

ar war

ranty",

item no

.: 09

9-000GAR-EWMxx.

If these documents are missing, the

y can be reque

sted from you

r authorised sp

ecialist

 dealer! 

Not observing

 these instruc

tions can be potentially fat

al!

Les consignes, dire

ctives

 et norm

es indiquées au chapitre « Maintenance et entretien » ont été 

mises à jour et ne sont donc plus v

alable

s ! 

Vous trouverez

 les consignes

, directives e

t normes

 applica

bles d

ans les additifs « Consignes 

généra

les relatives 

à la garantie 

de 3 an

s », à l´article :

  099-000GAR-EWMxx.

Si vou

s ne possédez pas les documents

, vous

 pouv

ez vo

us les procurer auprès de vo

tre 

revendeur autorisé

 !

Le non-respect des consignes peut représenter un danger de

 mort !

Le istruz

ioni, direttive

 e norme

 presenti nel capitolo „

Manut

enzion

e e cur

a” so

no state 

completamente riviste

 e per questo motivo 

non sono più valide

!

Le istruz

ioni, direttive

 e norme

 rilev

anti le trova

te nell'aggiornam

ento qui allegato “Is

truzioni 

genera

li sui 3 anni di

 garan

zia”, Nr

. Art.:

 099-000GAR-EWMxx.

Se i documenti non f

ossero disponibili, possono 

essere richiest

i al rive

nditore autorizz

ato! 

L'inosservan

za delle istruzioni può comportare 

pericolo di vita!

D

F

GB

I

Содержание inverter STICK 250 H-2

Страница 1: ...TICK 350 CEL PWS These operating instructions must be read before commissioning Failure to do so may be dangerous Machine may only be operated by personnel familiar with the appropriate safety regulat...

Страница 2: ...unauthorized changes improper repairs and or unauthorized modifications which have not been expressly allowed by EWM this declaration will lose its validity Par la pr sente nous d clarons que la conce...

Страница 3: ...em 5 1 5 5 Workpiece lead 5 1 5 6 Electrode holder 5 1 6 Maintenance and care 6 1 7 Operating problems causes and remedies 7 1 7 1 Customer checklist 7 1 8 Spare parts list 8 1 8 1 Front view 8 1 8 2...

Страница 4: ...gnature Furthermore the relevant accident prevention regulations generally recognized safety regulations regionally specific provisions etc are to be adhered to Electric shocks can be fatal The machin...

Страница 5: ...s for example must not be carried in trouser pockets You must ensure that fire extinguishing equipment appropriate to the welding process is available close to the welding work area and that easy acce...

Страница 6: ...ds signal and telecommunications leads above under and near the welding device may be subject to interference Electromagnetic interference must be reduced to such a level that it no longer constitutes...

Страница 7: ...air inlets and outlets are unobstructed The machine is tested to Protection Standard IP23 i e Protection against penetration of solid foreign bodies 12mm Protection against water spray up to an angle...

Страница 8: ...to 25 3 x 415V 15 to 25 Mains frequency 50 60Hz Mains fuse safety fuse slow blow 3 x 16A 3 x 25A Mains connection lead H07RN F4G1 5 H07RN F4G2 5 Max connected power 10 5kVA 17 8kVA Recommended genera...

Страница 9: ...negative welding voltage potential at welding current socket It is only possible to change the polarity when no welding current is flowing D1 Welding current socket Positive polarity at pole changeove...

Страница 10: ...fore short circuit Used with rutile coated stick electrodes Centre position Moderate arcforcing normal arc moderate increase in current before short circuit Used with basic coated stick electrodes U V...

Страница 11: ...Stick electrode flow chart welding with hotstart device Strike the stick electrode on the workpiece The stick electrode ignites the arc at the set hotstart current IHot and welds with this current un...

Страница 12: ...1 can be set to any value from the minimum to the maximum current regardless of the welding current selected on the machine In this process the welding current I1 can be adjusted in 2 ranges coarse fi...

Страница 13: ...ommissioning Adjust the measurement range of the welding current display to the maximum current of the machine DIP switch in the remote control setting on delivery 250A Features LED welding current di...

Страница 14: ...rrect polarity setting on the pole changeover switch Insert workpiece lead lock and attach to conduct to the workpiece Set arcforcing Excess temperature LED is on Duty cycle exceeded allow machine to...

Страница 15: ...ne is switched off 5 4 Welding machine cooling system Observe the following to attain the optimum duty cycle of the power units Ensure that the working area is adequately ventilated Do not obstruct th...

Страница 16: ...otection and the strain relief of the connection lead mains switch Faults in welding leads tube package plug fixture arc torch Signs of overload and improper use Damage to stop points and casing Non p...

Страница 17: ...of the mains plug and a welding current socket The resistance must be 5 0 M 6 2 4 Measurement of open circuit voltage according to EN 60974 1 VDE 0544 T1 6u8F 10nF 0 5k Measurement circuit for peak v...

Страница 18: ...ealer 7 1 Customer checklist Machine switched on yes Machine is operative fan running No Mains supply interrupted Mains plug not inserted Mains fuse faulty Mains power switch faulty Mains plug wrongly...

Страница 19: ...lter Toggle switch 094 001898 00000 4 Schwei strombuchse Welding current socket outlet 074 000232 00000 5 Gummif sse Rubber feet 094 002876 00000 6 Anschlu buchse 14 polig EB3 Connection socket 14 pol...

Страница 20: ...00000 Kabelverschraubung Mutter Cable gland nut 024 000205 00001 11 Netzkabel Mains cable 092 000661 00000 092 000662 00000 12 Geh usedeckel Housing cover 094 002817 00002 094 002744 00003 13 Sicheru...

Страница 21: ...atte Schutzbeschaltung PCB contactor switching 040 000495 00000 Leiterplatte Schutzbeschaltung PCB contactor switching 040 000531 00000 Diodenmodul 3xbest ckt PCB for the driver electronics 080 000257...

Страница 22: ...Primary switch 080 000294 00000 9 Prim rschalter Plus INV50 1000 6P Primary switch 080 000295 00000 10 Varistor Schutzbeschaltung f r Netzgleichrichter SB460 6 Varistor modules protective circuit for...

Страница 23: ...1 PCB contactor switching 040 000495 00000 Leiterplatte Schutzbeschaltung DSB3 4 1 PCB contactor switching 040 000427 00001 Leiterplatte Schutzbeschaltung DSB1 2 PCB contactor switching 040 000433 00...

Страница 24: ...289 00000 15 Netzfilter NEF2 Mains filter 040 000505 00000 8 4 3 Linke Seite left side side 9 9 10 10 11 12 13 14 Abb picture 8 Pos Bezeichnung Description STICK 350 STICK 350 PWS 9 Prim rschalter Min...

Страница 25: ...operated electric remote control 5m 094 000051 00000 FRV 10 Connection cable extension 10m 092 000005 00001 9 1 2 STICK 350 CEL PWS Designation Description Item No FR30PWS Electric remote control wit...

Страница 26: ...10 Schaltpl ne Circuit Diagrams 10 1 10 Schaltpl ne Circuit Diagrams 10 1 STICK 250 H 2...

Страница 27: ...10 Schaltpl ne Circuit Diagrams 10 2 10 2 STICK 350 CEL...

Страница 28: ...10 Schaltpl ne Circuit Diagrams 10 3 10 3 STICK 350 CEL KLR...

Страница 29: ...10 Schaltpl ne Circuit Diagrams 10 4 10 4 STICK 350 CEL PWS...

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