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Contents 

Notes on the use of these operating instructions 

 

099-002065-EW501 

9.9.2019

 

3

 

 

Contents 

1

 

Contents .................................................................................................................................................. 3

 

2

 

For your safety ....................................................................................................................................... 5

 

2.1

 

Notes on the use of these operating instructions .......................................................................... 5

 

2.2

 

Explanation of icons ....................................................................................................................... 6

 

2.3

 

Safety instructions .......................................................................................................................... 7

 

2.4

 

Transport and installation ............................................................................................................ 10

 

3

 

Intended use ......................................................................................................................................... 12

 

3.1

 

Applications .................................................................................................................................. 12

 

3.2

 

Documents which also apply ....................................................................................................... 12

 

3.2.1

 

Warranty ....................................................................................................................... 12

 

3.2.2

 

Declaration of Conformity ............................................................................................. 12

 

3.2.3

 

Welding in environments with increased electrical hazards ......................................... 12

 

3.2.4

 

Service documents (spare parts and circuit diagrams) ................................................ 12

 

3.2.5

 

Calibration/Validation ................................................................................................... 12

 

4

 

Machine description – quick overview .............................................................................................. 13

 

4.1

 

Scope of delivery ......................................................................................................................... 13

 

4.2

 

Front view / rear view ................................................................................................................... 14

 

4.3

 

Machine control – Operating elements ........................................................................................ 16

 

4.3.1

 

RT DGS1 ...................................................................................................................... 17

 

5

 

Design and function ............................................................................................................................. 18

 

5.1

 

Transport and installation ............................................................................................................ 18

 

5.1.1

 

Ambient conditions ....................................................................................................... 18

 

5.1.1.1

 

In operation ................................................................................................... 18

 

5.1.1.2

 

Transport and storage ................................................................................... 18

 

5.1.2

 

Machine cooling ............................................................................................................ 18

 

5.1.3

 

Workpiece lead, general ............................................................................................... 19

 

5.1.4

 

Transport belt ............................................................................................................... 19

 

5.1.4.1

 

Adjusting the length of the carrying strap ..................................................... 19

 

5.1.5

 

Cable strap ................................................................................................................... 20

 

5.1.6

 

Cable holder ................................................................................................................. 21

 

5.1.7

 

Deinstallation/Installation .............................................................................................. 21

 

5.1.7.1

 

Application ..................................................................................................... 21

 

5.1.8

 

Protective flap, welding machine control ...................................................................... 22

 

5.1.9

 

Deinstallation/Installation .............................................................................................. 22

 

5.1.10

 

Mains connection .......................................................................................................... 23

 

5.1.10.1

 

Mains configuration ....................................................................................... 23

 

5.2

 

Process data display .................................................................................................................... 23

 

5.3

 

Degaussing .................................................................................................................................. 24

 

5.3.1

 

Description of procedure .............................................................................................. 24

 

5.3.2

 

Notes on laying power cables ...................................................................................... 25

 

5.3.3

 

Degaussing the workpiece before welding (degauss) .................................................. 26

 

5.3.4

 

Generating an opposing magnetic field during welding (activgauss) ........................... 27

 

5.3.5

 

Automatic cut-out .......................................................................................................... 27

 

5.4

 

Decommissioning ......................................................................................................................... 28

 

6

 

Maintenance, care and disposal ......................................................................................................... 29

 

6.1

 

General ........................................................................................................................................ 29

 

6.1.1

 

Cleaning ....................................................................................................................... 29

 

6.1.2

 

Dirt filter ........................................................................................................................ 29

 

6.2

 

Maintenance work, intervals ........................................................................................................ 30

 

6.2.1

 

Daily maintenance tasks .............................................................................................. 30

 

6.2.2

 

Monthly maintenance tasks .......................................................................................... 30

 

6.2.3

 

Annual test (inspection and testing during operation) .................................................. 30

 

6.3

 

Disposing of equipment ............................................................................................................... 31

 

7

 

Rectifying faults ................................................................................................................................... 32

 

7.1

 

Checklist for rectifying faults ........................................................................................................ 32

 

7.2

 

Error messages (power source) .................................................................................................. 33

 

Содержание Degauss 600

Страница 1: ...Operating instructions EN Degaussing machine Degauss 600 RT DGS1 099 002065 EW501 Observe additional system documents 9 9 2019...

Страница 2: ...authorised sales partners can be found at www ewm group com en specialist dealers Liability relating to the operation of this equipment is restricted solely to the function of the equipment No other f...

Страница 3: ...2 Machine cooling 18 5 1 3 Workpiece lead general 19 5 1 4 Transport belt 19 5 1 4 1 Adjusting the length of the carrying strap 19 5 1 5 Cable strap 20 5 1 6 Cable holder 21 5 1 7 Deinstallation Insta...

Страница 4: ...cal data 34 8 1 Degauss 600 34 8 1 1 RT DGS1 34 9 Accessories 35 9 1 Options 35 9 2 General accessories 35 9 3 Remote control connection cable 35 10 Appendix 36 10 1 Magnetic flux density adjustment a...

Страница 5: ...rious and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning sym bol The hazard is also highlighted using a symbol in the page margin CAUTION Working or...

Страница 6: ...ch off machine Release Switch on machine Press and hold Switch Incorrect Invalid Turn Correct Valid Numerical value adjustable Input Signal light lights up in green Navigation Signal light flashes gre...

Страница 7: ...n taking individual power sources out of operation all mains and welding current leads must be safely disconnected from the welding system as a whole Hazard due to reverse polarity voltage Do not inte...

Страница 8: ...ire extinguishers are available in the working area Thoroughly remove any residue of flammable materials from the workpiece prior to starting to weld Only further process workpieces after they have co...

Страница 9: ...d out Recommendations for reducing interference emission Mains connection e g additional mains filter or shielding with a metal tube Maintenance of the arc welding system Welding leads should be as sh...

Страница 10: ...instructions from the gas manufacturer and any relevant regulations concern ing the use of compressed air Do not attach any element to the shielding gas cylinder valve Prevent the shielding gas cylin...

Страница 11: ...nd lock accessory components into the relevant connection socket when the ma chine is switched off Comprehensive descriptions can be found in the operating instructions for the relevant ac cessory com...

Страница 12: ...LVD Electromagnetic Compatibility Directive EMC Restriction of Hazardous Substance RoHS In case of unauthorised changes improper repairs non compliance with specified deadlines for Arc Welding Equipme...

Страница 13: ...ctrode holders or intermediate hose packages are available from your authorised dealer Position Quantity Type and designation Item number 1 Degauss 600 Degaussing machine 090 002065 00502 2 WKL H01N2...

Страница 14: ...Machine description quick overview Front view rear view 14 099 002065 EW501 9 9 2019 4 2 Front view rear view Figure 4 1...

Страница 15: ...Device control see 4 3 chapter and protective cap see 5 1 8 chapter 3 Connection socket potential 4 Connection socket potential 5 Connection socket 19 pole Remote control connection 6 Cooling air inle...

Страница 16: ...erference signal light For error messages see 7 chapter 3 Excess temperature signal light Welding torch cooling failure For error messages see 7 chapter 4 Signal light of degaussing degauss The signal...

Страница 17: ...urrent Infinitely variable adjustment of the degaussing current 2 Polarity switch pole reversal The changeover switch allows reversal of the current polarity at the connection sockets 3 Fixing magnet...

Страница 18: ...even surface ac cording to IP 34s in case of outside operation as well Ensure the machine is operated on an even anti slip floor and provide sufficient lighting of the work area Safe operation of the...

Страница 19: ...ions and leads can heat up and cause burns when touched Check welding current connections on a daily basis and lock by turning to the right when necessary Clean workpiece connection thoroughly and sec...

Страница 20: ...p In the delivery state the machine has a cable strap for easy and orderly transport of earth lead welding torch electrode holder etc The following figure shows the fastened strap and how the componen...

Страница 21: ...able holder The machine is supplied with a cable holder with mounting material This cable holder can be used to coil and conveniently transport the mains cable Install the cable holder as shown in the...

Страница 22: ...ding machine control 5 1 9 Deinstallation Installation Figure 5 5 Item Symbol Description 0 1 Seating hole for mounting nipple 2 Mounting nipple protective cap 3 Protective cap Remove the protective c...

Страница 23: ...en operating the generator always ensure it is earthed as stipulated in the operating instructions The network created must be suitable for operating machines according to pro tection class I 5 1 10 1...

Страница 24: ...completely degaussed along the hysteresis curve It does not make economic sense to completely degauss long components such as pipes In this case the remaining magnetic field moves towards the degausse...

Страница 25: ...sible to increase the degaussing current as an alternative or in addition Large or long workpieces Figure 5 8 Lay power cables close together around the component Lay power cables up to the welding re...

Страница 26: ...ables to the power source the polarity is freely selectable Figure 5 11 Switch on the power source Press the degaussing pushbutton The signal light flashes The degaussing process is completed when the...

Страница 27: ...rol to 0 Activate the procedure activgauss on the remote control changeover switch to position ON Increase the current on the remote control until the field strength in the workpiece decreases towards...

Страница 28: ...Design and function Decommissioning 28 099 002065 EW501 9 9 2019 5 4 Decommissioning Figure 5 16 Switch off machine at the main switch Remove all connections Figure 5 17...

Страница 29: ...ght to claim under warranty is void In all service matters always consult the dealer who supplied the machine Return deliveries of defective equipment subject to warranty may only be made through your...

Страница 30: ...rollers on a regular basis depending on the degree of soiling 6 2 2 Monthly maintenance tasks Visual inspection Casing damage front rear and side walls Wheels and their securing elements Transport ele...

Страница 31: ...on wheels indicates that the equipment must be collected separately This machine has to be disposed of or recycled in accordance with the waste separation systems in use According to German law law g...

Страница 32: ...material and process gas in use is a fundamental requirement for perfect operation Legend Symbol Description Fault Cause Remedy Excess temperature signal light illuminates Excess temperature welding m...

Страница 33: ...hol der in an insulated position and switch the ma chine back on If the error persists notify service department E15 Error in one of the electronics supply voltages Switch the machine off and on again...

Страница 34: ...tion H IP 34s Residual current circuit breaker Type B recommended Noise level 3 70 dB A Ambient temperature 4 25 C to 40 C Machine cooling Fan AF Workpiece lead min 50 mm2 EMC class A Safety marking S...

Страница 35: ...Dirt filter for air inlet 092 002756 00000 9 2 General accessories Type Designation Item no HP FIM1 4 Hall probe for fieldmeter 094 021021 00000 FIM1 4 Fieldmeter 094 021020 00000 32A 5POLE CEE Machi...

Страница 36: ...13 5 5 8 9 11 12 14 16 6 5 9 11 12 14 16 18 7 5 10 12 14 16 19 21 8 7 12 15 18 21 24 27 9 8 13 17 22 25 1 29 34 10 10 15 20 26 30 34 40 11 12 16 23 27 35 39 46 12 15 18 26 29 39 45 53 13 16 20 29 30 4...

Страница 37: ...Appendix Searching for a dealer 099 002065 EW501 9 9 2019 37 10 3 Searching for a dealer Sales service partners www ewm group com en specialist dealers More than 400 EWM sales partners worldwide...

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