EWM alpha Q 551 Progress puls MM FDW, Руководство по эксплуатации

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Contents
Notes on the use of these operating instructions
099-005130-EW501
07.03.2013
3
1 Contents
1 Contents .................................................................................................................................................. 3
2 Safety instructions ................................................................................................................................. 5
2.1 Notes on the use of these operating instructions .......................................................................... 5
2.2 Explanation of icons ....................................................................................................................... 6
2.3 General .......................................................................................................................................... 7
2.4 Transport and installation ............................................................................................................ 11
2.4.1 Lifting by crane ............................................................................................................. 12
2.4.2 Ambient conditions ....................................................................................................... 13
2.4.2.1 In operation ................................................................................................... 13
2.4.2.2 Transport and storage ................................................................................... 13
3 Intended use ......................................................................................................................................... 14
3.1 Applications .................................................................................................................................. 14
3.1.1 MIG/MAG pulse welding ............................................................................................... 14
3.1.2 MIG/MAG standard welding ......................................................................................... 14
3.1.2.1 coldArc .......................................................................................................... 14
3.1.2.2 forceArc ......................................................................................................... 14
3.1.2.3 pipeSolution .................................................................................................. 14
3.1.3 TIG (Liftarc) welding ..................................................................................................... 14
3.1.4 MMA welding ................................................................................................................ 14
3.1.4.1 Air arc gouging .............................................................................................. 14
3.2 Use and operation solely with the following machines ................................................................ 15
3.3 Documents which also apply ....................................................................................................... 15
3.3.1 Warranty ....................................................................................................................... 15
3.3.2 Declaration of Conformity ............................................................................................. 15
3.3.3 Welding in environments with increased electrical hazards ......................................... 15
3.3.4 Service documents (spare parts and circuit diagrams) ................................................ 15
3.3.5 Calibration/Validation ................................................................................................... 15
4 Machine description – quick overview .............................................................................................. 16
4.1 Front view .................................................................................................................................... 16
4.2 Rear view ..................................................................................................................................... 18
5 Design and function ............................................................................................................................. 20
5.1 General ........................................................................................................................................ 20
5.2 Installation .................................................................................................................................... 21
5.3 Machine cooling ........................................................................................................................... 21
5.4 Workpiece lead, general .............................................................................................................. 21
5.5 Notes on the installation of welding current leads ....................................................................... 22
5.6 Welding torch cooling system ...................................................................................................... 23
5.6.1 General ......................................................................................................................... 23
5.6.2 List of coolants .............................................................................................................. 23
5.6.3 Adding coolant .............................................................................................................. 24
5.7 Mains connection ......................................................................................................................... 25
5.7.1 Mains configuration ...................................................................................................... 25
5.8 Intermediate hose package connection ....................................................................................... 26
5.9 Shielding gas supply (shielding gas cylinder for welding machine) ............................................. 27
5.9.1 Connection ................................................................................................................... 27
5.10 MIG/MAG welding ........................................................................................................................ 29
5.10.1 Connection for workpiece lead ..................................................................................... 29
5.11 TIG welding .................................................................................................................................. 30
5.11.1 Welding torch connection ............................................................................................. 30
5.11.2 Connection for workpiece lead ..................................................................................... 31
5.12 MMA welding ............................................................................................................................... 32
5.12.1 Connecting the electrode holder and workpiece lead .................................................. 32