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6 COMMISSIONING 

Before starting to use the unit: 

  check that the domestic water, primary and secondary circuits are full or relevant fluids 

  check that the air has been removed from the circuits and that the relief valve is 

properly closed  

  check that the pipes connected to the DHW circuit are connected properly 

  make sure that the electric wiring is made according to diagrams and instructions 

  check that there is no leakage 

  check that the voltage and frequency of the supply line is correct (see the unit label) 

and that the earth connection is efficient 

  check the connection of other components, when present (thermostats, probes, etc.) 

  check that the pump runs properly, in case it’s blocked remove the plastic cover and 

use a screw driver on the shaft to unlock it  

  if the pressure is less than 1 bar, add some water to the circuit 

  make sure all manual valves are in the open position 

 
If any of the above listed checks fail, the unit MUST NOT BE OPERATED. 
 
 

Only after having checked that all the checks gave a positive result the unit can be put in 
function. According to the installation type, identify the operations to use to start the unit, 
then: 

  apply electric power to the unit using the external switch 

  check that the Room Unit display powers on 

  check that the regulation components work properly 

  check that the DHW temperature 

  check the correct operation of the safety thermostat (when present) 

 
Note: Our technical personnel, who will visit when the ModuSat TP has been installed to 
arrange for its final commissioning and calibration, do not perform the role of inspector 
and/or approval officer for the system. Its compliance with standards and instructions 
remains the exclusive responsibility of the installation company.   
 
The ModuSat TP may have been transported and handled many times if you consider the 
on-site storage, handling and installation, therefore it is vitally important that all unions and 
connections are checked and tightened as required.  
 
NOTE: Check flow and return connections are correct before any water flows through the 
ModuSat TP to prevent damage to the heat meter.  
 

Hydraulic Connections

 

Each input / output of the ModuSat TP must be isolated to allow for maintenance. 
Operating pressure must remain within the values indicated in the technical data. Close 
the isolation immediately and cut electricity if there is leakage inside the module. 
 

Electrical Connections

 

The electrical power supply must be connected after having checked that the electrical 
connections are correct and the hydraulic connections are sealed. 
 

 

Содержание ModuSat

Страница 1: ...ModuSat TP Twin Plate Satellite Heating Unit Installation Commissioning and Servicing Instructions Evinox Ltd T 44 0 1372 722277 E technical evinox co uk W www evinox co uk 2551124A...

Страница 2: ...ions 7 1 8 Legislation 7 2 TECHNICAL FEATURES 8 2 1 ModuSat TP option 1 9 2 2 ModuSat TP option 2 10 2 3 Technical features 11 2 4 Components 12 2 5 Control specification 16 2 6 Pressure loss and head...

Страница 3: ...4 2 Water characteristics 30 4 3 Precautions 30 4 4 Corrosion prevention 31 4 5 Bionibal dosage and use 31 4 6 Freeze prevention 32 4 7 Unit filling 32 5 ELECTRIC CONNECTIONS 33 5 1 Auxiliary connecti...

Страница 4: ...nections are made by nuts and gaskets The ModuSat TP unit is fitted with a white steel casing for wall mounting The required flow rate is set into the ModuSat TP and the flow meter continually monitor...

Страница 5: ...each end user Evinox provide central plant which can include Gas LPG or oil fired boilers Wood chip or pellet boilers Combined heat and power Ground source heat pumps Air source heat pumps Solar therm...

Страница 6: ...official authorisation invalidates the warranty and relieves the manufacturer from any liability The manufacturer has the right to make any change to the products without preventive notice Compliance...

Страница 7: ...ON OFF switch We recommend the unit to be checked at least once a year by authorised maintenance personnel If the unit is on heavy duty we recommend to have it checked more than once per year Disconn...

Страница 8: ...ulation jackets to minimize temperature losses The ModuSat TP is provided with an electronic controller that can be either an ON OFF type or a climatic type according to the model A class C Ultrasonic...

Страница 9: ...supply 6 HE return 7 Circulation pump 8 Safety thermostat 9 Plate heat exchanger HE Insulated 10 HE control valve 11 Drain pipe 12 DHW control valve 13 Plate heat exchanger DHW Insulated 14 Filling va...

Страница 10: ...t 5 HE supply 6 HE return 7 Circulation pump 8 Safety thermostat 9 Plate heat exchanger HE Insulated 10 HE control valve 11 Drain pipe 12 DHW control valve 13 Plate heat exchanger DHW Insulated 14 Fil...

Страница 11: ...d DCW inlet ext thread Hydraulic characteristics Primary circuit max pressure 6 bar Apartment circuit max pressure 3 bar Apartment circuit min pressure 1 bar DHW max static pressure 4 bar DCW min stat...

Страница 12: ...ssel 1 Upper head 2 Downer head 3 Butyl membrane 4 Pre charge valve 5 Threaded nozzle 6 Self adhesive label Max operating pressure 10 bar Working temperature 10 99 C Factory pre charge 3 20 bar Nomina...

Страница 13: ...e pulse duration is between 1 and 250 ms It depends on the pulse value and on the nominal flow rate qp Standard pulse values 1 2 5 10 25 100 250 l pulse Temperature range heating battery supplied C 5...

Страница 14: ...ance 172 42 mm N of plates 10 20 heating 30 40 DHW Connections Inox 2 4 6 HE safety valve Diaphragm safety valve with male inlet and female outlet connections Fitted with pressure gauge connection Set...

Страница 15: ...Many years of research worldwide has produced evidence that lime scale build up can effectively be reduced by applying electromagnetic fields around the pipe SCALE OFF III is a water conditioning unit...

Страница 16: ...Pump 7 Valve 10 OFF when S4 Tmmax UFH 45 55 C 2 5 2 DHW production When S3 drops below a set value 30 40 C Pump 7 Valve 10 OFF Calculation of DHW supply temperature Tmacs comfort or economy Valve 12...

Страница 17: ...ent circuit Primary circuit pressure loss 0 0 5 1 1 5 2 0 200 400 600 800 1000 Flow rate l h H m Heating DHW Head feature 0 00 1 00 2 00 3 00 4 00 5 00 6 00 7 00 0 1000 2000 Flow rate l h H m Low spee...

Страница 18: ...70 45 10 50 740 MTP44 6 18 207 40 1400 70 45 10 50 860 2 8 Heating capacity The table here below shows the heating capacity according to the primary flow rate and the PHE model Model Primary Primary P...

Страница 19: ...will limit the thermal conduction towards the fabric of the building Particular care will have to be taken to the insulation of the branch connections and changes of direction In the same way as the...

Страница 20: ...er is installed between the boilers and the primary distribution system Use either Evinox headers or Evinox packaged boilers with built in headers 2 11 Design of the boiler room The ModuSat TP s provi...

Страница 21: ...05 37 kW P2 10 x 25 kW x 0 5 x 1 05 131 kW The minimum power required is 125 kW 2 11 3 Example 2 100 housing units fitted with ModuSat TP Average losses of 3 5 kW per housing unit P1 100 x 3 5 kW x 1...

Страница 22: ...rculation loop in summer In order to reduce the energy consumption the primary circuit will have to be perfectly isolated and its temperature could be lowered to 70 C for the summer period The water f...

Страница 23: ...lectric power supply before any installation operation The unit needs a 230 240Vac 50Hz supply line check also the Line and Phase polarity Protect the cables so to prevent any damage Make sure an effi...

Страница 24: ...24 3 1 ModuSat TP option 1 dimensions...

Страница 25: ...25 3 2 ModuSat TP option 2 dimensions...

Страница 26: ...able to handle the pressure drops on the primary circuit in order to guarantee the proper operation of all modules The circuit must be filled with clean water Refer to EVINOX technical office for appr...

Страница 27: ...nstallation rig A pre installation rig is available on request It consists of a frame constructed in steel with the upper and lower connections for the correct positioning of piping entering and leavi...

Страница 28: ...28 3 5 Wall fixing The ModuSat TP is designed for wall mounting using brackets to be screwed to the wall as shown below 530 mm...

Страница 29: ...29 The wall must be able to take the weight of the ModuSat TP In case it is not load bearing a support frame is available on request...

Страница 30: ...r top ups must be reduced to the minimum It is also necessary to install a flow meter and disable the automatic filling system N B Scale and other residues may clog the heat meter causing errors in th...

Страница 31: ...exclusive responsibility of the installation company 4 4 Corrosion prevention BIONIBAL corrosion inhibitor for hot and cold water circuits resulting from a specific research work and is ideal to prote...

Страница 32: ...entration every time the circuit is emptied 4 6 Freeze prevention In case it is necessary to guarantee frost as well as corrosion prevention IT IS ADVISABLE to use BIONIBAGEL as this is compatible wit...

Страница 33: ...st electric shocks The unit is supplied with a 3 pole cable to be connected to 230 240Vac 50Hz supply Make sure to identify the earth wire and connect it to the relevant earth point Important The conn...

Страница 34: ...onnected to the ModuSat please refer to the electrical diagram by means a 4x0 35 mm2 screened cable The cable must not be installed adjacent to other 230 Volt lines The ModuSat room controller s power...

Страница 35: ...35 5 3 Electric diagram...

Страница 36: ...the unit using the external switch check that the Room Unit display powers on check that the regulation components work properly check that the DHW temperature check the correct operation of the safet...

Страница 37: ...inactivity ensure that the pump starts freely It is normal that a small amount of water may leak out during this operation Volumetric Meters Note the measured values at the moment it starts Check tha...

Страница 38: ...oxygenation or roaming currents From commissioning ModuSat TP appliances are guaranteed against all manufacturing faults and material defects for a period of 2 years for parts and labour However the M...

Страница 39: ...el savings Exclusion of the Guarantee The following are not covered by the guarantee a Electric indicators Electric degradation of parts resulting from connection and installation on electricity suppl...

Страница 40: ...og Follow the instruction for pump maintenance Check the correct operation of valves taps and electric accessories used At every maintenance operation clean the Y filter when present A clogged filter...

Страница 41: ...reeze operation of the system Press ENTER for more than 3 sec Use the Down Arrow button to select a parameter and press ENTER Use the or buttons to change the value Select end and press ENTER to exit...

Страница 42: ...ding The user can read the consumption values of his unit like C for heating C1 cooling when present and C2 HW The display shows also the temperature and flow rate related to the three counters Press...

Страница 43: ...td T 44 0 1372 722277 E technical evinox co uk W www evinox co uk 2551124A Evinox reserves the right to make changes and improvements which may necessitate alteration to the specification without prio...

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