30
Basic theory and function
Section 3
AG60/SG 55 PLASMA TORCH
ITEM
DESCRIPTION
PART NUMBER/SKU
1
Torch Head/Body E-WSD-061
2
Electrode 1.0mm E-AG60-TIP
3
Tip/Nozzle
E-AG60-EL
4
Shielding Cup
E-AG60-CUP
Страница 1: ...perUltra Series Units Safety Setup and General Use Guide Rev 1 0 00714 14 CC GTAW P SMAW 1 PHASE DC everlastwelders com 1 877 755 9353 Specifications and Accessories subject to change without notice 3...
Страница 2: ...t Specifications and features are subject to change without notice While every attempt has been made to provide the most accurate and current information possible at the time of publication this manu...
Страница 3: ...nical support available through the main company headquarters available in your country For best service call the appropriate support line and follow up with an email particularly during off hours or...
Страница 4: ...om forums index php Main toll free number 1 877 755 WELD 9353 9am 5pm PST M F 11am 4pm PST Sat FAX 1 650 588 8817 Everlast Canada Everlast consumer satisfaction email sales everlastwelders ca Everlast...
Страница 5: ...t Do not operate the unit until you have read this manual and you are thoroughly familiar with the safe operation of the unit If you feel you need more information please contact Everlast Support The...
Страница 6: ...equip ment If no protection is available exclude them from the work area Even brief expo sure to the rays from the welding arc can damage unprotected eyes Always wear hearing protection because weldi...
Страница 7: ...y burning of the eyes nose or throat are signs that you need to increase ventilation Stop immediately and relocate work if necessary until adequate ventilation is ob tained Stop work completely and se...
Страница 8: ...ion Keep all combustible materials including rags and spare clothing away from area Keep all flammable fuels and liquids stored separately from work area Visually inspect work area when job is complet...
Страница 9: ...0 Plasma Torch Work Clamp Foot Pedal Argon and Air Regulator NOTE Accessory and consumable style and quantities are subject to change without notice Consumable starter kits provide only enough consuma...
Страница 10: ...23 7V 100 72A 22 9V 220V 35 160A 26 4V 60 130A 25 2V 100 100A 24V OUTPUT RANGE AMPS VOLTS TIG 110V 10 120A 10 4 14 8V 220V 10 200A 10 4 18V Stick 110V 10 160A 120A 20 4 24 8V 220V 10 160A 20 4 26 4V...
Страница 11: ...ceeded heat may continue to build in the electronics The duty cycle is based off a 10 minute duty cycle rating at 40 C This means that the unit is ca pable of being operated at the max amps for the st...
Страница 12: ...LOT ARC CONTROL 26 SERIES TORCH GAS Ar WORK AIR COOLED TORCH CONTROL FOOT PEDAL NOTE Torch switch and foot pedal control cannot be used at the same QUICK SETUP AND USE GUIDE Section 2 QUICK SETUP GUID...
Страница 13: ...the unit can be adjusted as low as 10 amps this does not guarantee stable cutting at this amperage Minimum suggested cutting amps is 25 30 amps for the AG 60 torch with the smallest available consuma...
Страница 14: ...14 QUICK SETUP AND USE GUIDE Section 2 QUICK SETUP GUIDE STICK POLARITY AND CONNECTIONS GAS CONTROL PILOT ARC WORK TORCH...
Страница 15: ...SS MOISTURE IS NOT COVERED UNDER WARRANTY ADDITIONALLY A FILTER SHOULD BE INSTALLED IN LINE OR AT THE COM PRESSOR THAT WILL FILTER ANY EXCESS OIL OR OIL BLOW BY FROM THE LINE IF NECESSARY DO NOT USE W...
Страница 16: ...use more than 25 He in the Ar He gas mix L2 WHITE NOTE The SUPERULTRA units share the same connection input point for the TIG shielding gas and for the Plasma air input This requires swapping the TIG...
Страница 17: ...IR PRESSURE NOTE PowerPRO 256S panel shown PowerPRO 205S panel layout appearance and function is identical with the exception of the pulse frequency range and the amp ranges being smaller 4 POST FLOW...
Страница 18: ...c thumb nut and attach the wire to the post Reinstall the thumb nut over the wire with finger pressure only 6 Negative Connector Torch on some models DINSE 50 Location of the negative terminal connect...
Страница 19: ...use with 120V use the industry standard NEMA 6 50 plug which is designed for 240V operation and use with welders You may then either create an 240V to 120V pigtail adapter for 120V operation or purcha...
Страница 20: ...oint while in use 6 Air Regulator Assembly 85 psi maximum Supply pressure 55 65psi operating pressure while cutting The regulator serves a dual purpose 1 It controls air pressure for plasma 2 It filte...
Страница 21: ...STABLE ARC WILL RESULT Use a point for low amp use to help control arc Create a slight truncation on the tip for higher amp use for best arc stability Grind the tip so that it is2 5 3 times longer tha...
Страница 22: ...arc will stop automatically HIGH FREQUENCY START TIG OPERATION 1 8 1 8 1 2 3 1 Position the point of the sharpened tungsten about 1 8 or less above the metal 2 Press the torch trigger or press the fo...
Страница 23: ...mps desired Use the electrode diameter selection chart in this manual to determine the approxi mate range of amps suitable for the rod size selected Consult the welding electrode manufacturer s recom...
Страница 24: ...sited onto torch and consumables This should be done only as necessary 1 Tilt the torch in the direction of travel or toward the side of the metal to be discarded or wasted at a 40 to 60 angle Slide t...
Страница 25: ...sited onto torch and consumables This should be done only as necessary 1 Tilt the torch in the direction of travel or toward the side of the metal to be discarded or wasted at a 40 to 60 angle Slide t...
Страница 26: ...SULTS OF CUT AT FAST SPEED SIGNIFICANT SOFT POROUS DROSS RESULTS OF CUT AT SLOW SPEED VERTICAL CUT LINES RESULTS OF TOO MUCH CURRENT OR TOO MUCH STAND OFF HEIGHT SIDE VIEW MELTED TOP EDGE RESULTS OF W...
Страница 27: ...sited onto torch and consumables This should be done only as necessary 1 Tilt the torch in the direction of travel or toward the side of the metal to be discarded or wasted at a 40 to 60 angle Slide t...
Страница 28: ...rage using 1 amp for every 001 of metal thickness for aluminum Less is required for DC TUNGSTEN SELECTION GUIDE FOR AN INVERTER NOTE Thoriated tungsten is slightly radioactive but is commonly used in...
Страница 29: ...Cup 5 6 or 7 1 8 Tungsten customer supplied 0 9 Torch Cable 1 10 Torch Handle Blue ergo handle std not pictured 1 11 Torch Switch Built into ergo handle separate on straight handle 1 12 Torch Switch C...
Страница 30: ...0 Basic theory and function Section 3 AG60 SG 55 PLASMA TORCH ITEM DESCRIPTION PART NUMBER SKU 1 Torch Head Body E WSD 061 2 Electrode 1 0mm E AG60 TIP 3 Tip Nozzle E AG60 EL 4 Shielding Cup E AG60 CU...
Страница 31: ...31 7 PIN CONNECTOR FOR FOOT PEDAL Bridge to 7 Bridge to 6 To Pedal or Torch Switch To Pedal or Torch Switch Basic theory and function Section 3...
Страница 32: ...ting Reduce amperage or increase tungsten size Porosity of the Weld Discolored weld color Tungsten is discolored Low flow rate of shielding gas High flow rate of shield ing gas Too short of post flow...
Страница 33: ...Poor quality aftermarket consumables Premature wear on consumables Short consuma ble life Uneven wear of consumables melting of cup Moisture oil contamination of consumable Excessive pilot arc time Im...
Страница 34: ...34...
