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SAFETY PRECAUTIONS 

These safety  precautions are for protection of  safety and health.  Failure to 

follow these  guidelines may result  in serious injury or death.  Be careful to 

read and follow all cautions and warnings. Protect yourself and others.

 

 

Welding and cutting  processes produce high levels of ultraviolet (UV) radiation that 
can cause severe skin burn and damage. There are other potential hazards involved 
with welding such as severe burns and respiratory related illnesses.  Therefore ob-
serve the following to minimize potential accidents and injury: 
 
Use appropriate safety glasses with wrap around shields while in the work area, even 

under welding helmets to protect your eyes from flying sparks and debris. When chip-
ping slag or grinding, goggles and face shields may be required. 

 

When welding or cutting, always use an approved shielding device, with the correct 

shade of filter installed.  Always use a welding helmet in good condition.  Discard any 
broken or cracked filters or helmets. Using broken or cracked filters or helmets can 
cause severe eye injury and burn. Filter shades of no less than shade 5 for cutting 
and no less than shade 9 for welding are highly recommended.  Shades greater than 9 
may be required for high amperage welds. Keep filter lenses clean and clear for maxi-
mum visibility.  It is also advisable to consult with your eye doctor should you wear 
contacts for corrective vision before you wear them while welding. 

 
Do not allow personnel to watch or observe the welding or cutting operation unless 
fully protected by a filter screen, protective curtains or equivalent protective equip-
ment. If no protection is available, exclude them from the work area.  Even brief expo-
sure to the rays from the welding arc can  damage unprotected eyes. 
 
Always wear hearing protection because welding and cutting can be extremely noisy.  
Ear protection is necessary to prevent hearing loss.  Even prolonged low levels of 

noise has been known to create long term hearing damage.  Hearing protection also 
further protects against hot sparks and debris from entering the ear canal and doing 
harm. 
 
Always wear personal protective clothing.  Flame proof clothing is required at all 
times.  Sparks and hot metal can lodge in pockets, hems and cuffs. Make sure loose 
clothing is tucked in neatly. Leather aprons and jackets are recommended.  Suitable 

welding jackets  and coats may be purchased made from fire proof material from 
welding supply stores. Discard any burned or frayed clothing. Keep clothing away 
from oil, grease and flammable liquids. 
 
Leather boots or steel toed leather boots with rubber bottoms are required for ade-
quate foot protection.  Canvas, polyester and other man made materials often found 
in shoes will either burn or melt.  Rubber or other non conductive soles are necessary 

to help protect from electrical shock. 
 
Flame proof and insulated gauntlet gloves are required whether welding or cutting or 
handling metal.   Simple work gloves for the garden or chore work are not sufficient.  
Gauntlet type welding gloves are available from your local welding supply companies.  
Never attempt to weld with out gloves.  Welding with out gloves can result in serious 
burns and electrical shock.  If your hand  or body parts comes into contact with the 

arc of a plasma cutter or welder, instant and serious burns will occur.  Proper hand 
protection is required at all times when working with welding or cutting machines! 
 
 

Содержание POWERARC 300ST

Страница 1: ...Setup and General Use Guide Rev 3 1 001229 16 Analog DC Stick DC TIG IGBT Inverter Welder CC SMAW IGBT 1 3 PHASE DC everlastwelders com 1 877 755 9353 329 Littlefield Ave South San Francisco CA 94080...

Страница 2: ...uct in this manual are subject to change without notice or up date of this manual This manual is intended to be a general guide and not intended to be exhaustive in its content regarding safety weldin...

Страница 3: ...nce technical support available through the main company headquarters available in your country For best service call the appropriate support line and follow up with an email particularly if off hours...

Страница 4: ...orums index php Main toll free number 1 877 755 WELD 9353 9am 5pm PST M F 11am 4pm PST Sat FAX 1 650 588 8817 Everlast Canada Everlast consumer satisfaction email sales everlastwelders ca Everlast Web...

Страница 5: ...unit Do not operate the unit until you have read this manual and you are thoroughly familiar with the safe operation of the unit If you feel you need more information please contact Everlast Support...

Страница 6: ...equip ment If no protection is available exclude them from the work area Even brief expo sure to the rays from the welding arc can damage unprotected eyes Always wear hearing protection because weldi...

Страница 7: ...y burning of the eyes nose or throat are signs that you need to increase ventilation Stop immediately and relocate work if necessary until adequate ventilation is ob tained Stop work completely and se...

Страница 8: ...ion Keep all combustible materials including rags and spare clothing away from area Keep all flammable fuels and liquids stored separately from work area Visually inspect work area when job is complet...

Страница 9: ...aluminum or magnesium Need longer welding cables or an extension cord The welding cables are held into the DINSE style connectors by set screws located under the connector cover and can be accessed by...

Страница 10: ...The hot start can blow through the metal if the setting is too high for the given thickness of the metal On thin metals use a lightly penetrating rod such as an E6013 and a low hot start setting Arc...

Страница 11: ...g Contact Everlast for an optional TIG package if desired or source one local ly at a nearby welding supply store 2 3 Handling and general maintenance Duty Cycle and Overcurrent Be careful to observe...

Страница 12: ...e of the two negative ports Most electrodes require reverse polarity To maintain reverse polarity also known as positive polarity or DCEP the work clamp should be engaged in one of the two negative po...

Страница 13: ...t is grounded by the main ground wire to the chassis an additional bonded ground may be necessary in some locations to comply with code Consult a locally licensed electrician concern ing the any requi...

Страница 14: ...AN AND LOCAL CODES BEFORE MODIFYING EXISTING CIRCUITS OR IN STALLING THE WELDER See page 20 for further details and explanation GAS INLET 1 220 V OR 3 220v IMPORTANT EVERLAST IS NOT RESPONSIBLE FOR DA...

Страница 15: ...NERAL SETUP AND OPERATION Section 2 6010 TORCH WORK 6010 NOTE Also suitable for use with E6011 and other electrodes with cellulose based flux such as E7010 PowerARC 300ST STICK E6010 WELDING CONFIGURA...

Страница 16: ...TE Use this configuration with most standard electrodes except ones with cellulose flux such as E6010 6011 PowerARC 300ST STANDARD WELDING CONFIGURATION IMPORTANT Most electrodes require DCEP Always c...

Страница 17: ...st flow A regula tor is still needed to regulate max flow To connect Everlast torches some adaptation or modification of the torch gas line will be needed as is the case with most gas valve torches to...

Страница 18: ...electrode diameter selection chart below to determine the ap proximate range of amps suitable for the rod size selected Consult the welding electrode manufac turer s recommendation for proper amperage...

Страница 19: ...rotate the torch into welding position 6 Poor starts and welding of the tungsten to the surface can be a result of a rapid double tap or quick bounce off the surface of the metal and back down This i...

Страница 20: ...od sticking Wet welding rods Too low of amperage Too high of amperage Use fresh rods Adjust amps Wrong polarity Hot start Arc force too low Welding rod is rapidly consumed Too small of welding rod Too...

Страница 21: ...Tong style Stick electrode holder 10ft cable with DINSE 50 style connector 1 Steel work clamp 10ft cable with DINSE 50 style connector 1 PowerARC 300ST DC Stick Inverter welder 1 Manual NOTE Kit cont...

Страница 22: ...s used for a dryer or range connection do not match up to the standard wire colors used in wiring a welder In three phase 4 wires are used with 3 hot wires again out of phase with each other are used...

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