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EVERLAST 

Everlast is dedicated to providing you with the best possible equipment and 

service to meet the demanding jobs that you have.  We want to go beyond deliv-
ering a satisfactory product to you.  That is the reason we offer technical sup-
port to assist you with your  needs should an occasion occur.  With proper use 
and care your product should deliver years of trouble free service. 

 
 
 
 

 
 
Safe operation and proper maintenance is your responsibility. 

 
 We have compiled this operator’s manual, to instruct you in basic safety, op-
eration and maintenance of your Everlast product to give you the best possible 
experience.   Much of welding and cutting is based upon experience and com-

mon sense.  As thorough as this welding manual may be, it is no substitute for 
either.  Exercise extreme caution and care in all activities related to welding or 
cutting.  Your safety, health and even life depends upon it.  While accidents are 

never planned, preventing an accident requires careful planning. 
Please carefully read this manual before you operate your Everlast unit.  This 
manual is not only for the use of the machine, but to assist  in obtaining  the 
best performance out of your unit.  Do not operate the  unit until you have read 

this manual and you are thoroughly familiar with the safe operation of the unit.  
If you feel you need more information please contact Everlast Support.  
 
 The warranty does not cover improper use, maintenance or consumables.  Do 

not attempt to alter or defeat any piece or part of  your unit, particularly any 
safety device. Keep all shields and covers in place during unit operation should 
an unlikely failure of internal components result in the possible presence of  

sparks and explosions.  If a failure occurs, discontinue further use until mal-
functioning parts or accessories have been repaired or replaced by qualified 
personnel. 
 

Note on High Frequency electromagnetic disturbances: 

Certain welding and cutting processes generate High Frequency (HF) waves.  
These waves may disturb sensitive electronic equipment such as televisions, 

radios, computers, cell phones, and related equipment.  High Frequency may 
also  interfere with  fluorescent lights.  Consult with an electrician if distur-
bance is noted.  Sometimes, improper wire routing or poor shielding  may be 
the cause. 

 
HF can interfere with pacemakers. See EMF warnings in following safety sec-
tion for further information.  Always consult your physician before entering an 
area known to have welding or cutting  equipment if you have a pacemaker. 

General  

Содержание POWER DIGITAL SERIES

Страница 1: ...1 EVERLAST EVERLAST Power Series Combination Tig Smaw Plasma Cutter Units Operator s Manual Includes AC DC PowerMaster and DC PowerUltra Units Safety Setup and General Use Guide Rev 1 0609 09...

Страница 2: ...our warranty information Your unit registration is important should any infor mation such as product updates or recalls be issued It is also important so that we may track your satis faction with Ever...

Страница 3: ...__________________________ EVERLAST Contact Information Everlast consumer satisfaction email sales everlastwelders com Everlast Website everlastwelders com Everlast Technical Support Support everlastw...

Страница 4: ...nes 3 2 Shielding Gas Selection 3 3 Regulator Flow meter Selection 3 4 Regulator Connection 3 5 Regulator Adjustment 3 6 Machine Setup 3 7 Tungsten Selection 3 8 TIG Torch 3 9 TIG Welding Principles a...

Страница 5: ...ut of your unit Do not operate the unit until you have read this manual and you are thoroughly familiar with the safe operation of the unit If you feel you need more information please contact Everlas...

Страница 6: ...tive equip ment If no protection is available exclude them from the work area Even brief expo sure to the rays from the welding arc can damage unprotected eyes Always wear hearing protection because w...

Страница 7: ...times Any burning of the eyes nose or throat are signs that you need to increase ventilation Stop immediately and relocate work if necessary until adequate ventilation is ob tained Stop work complete...

Страница 8: ...xplosion Keep all combustible materials including rags and spare clothing away from area Keep all flammable fuels and liquids stored separately from work area Visually inspect work area when job is co...

Страница 9: ...9 EVERLAST Introduction and Specifications Section 1 PowerTig DX LX and EX Models I Tig Models PowerMaster Series Includes 164 205 226 PowerUltra Series Includes164 185 205...

Страница 10: ...W WP 18 28 Torch Power Series TIG GTAW Foot Pedal Assembly Power Series Deluxe Stick SMAW MMA Electrode Holder And Work Clamp Power Series TIG GTAW Torch Accessory Pack Ever last Everlast Power Series...

Страница 11: ...al and weld condition en countered The use of High Frequency arc starting in the TIG mode greatly simplifies the TIG GTAW process The incorporation of the advanced Pilot Arc in the Plasma Mode elimina...

Страница 12: ...220A 5 200A Rated Duty Cycle 60 DC Current Down slope Timer 0 10S Base Current Range 5 220A 5A 200A Pulse Width Ratio 0 1 0 9 TIG Pulse Frequency 0 5 25Hz After Flow Time 1 25s Arc Starting Method Hi...

Страница 13: ...20 230 240V 50 60Hz Open Current Voltage 60 80V Rated Output Current 200A TIG MMA 50A CUT Rated Duty Cycle 60 Current Adjusting Range 10 5 200A TIG 10 5 200A MMA 20 5 50A CUT TIG Arc Plasma Starting M...

Страница 14: ...axi mum amperage requirements for the pulse cy cle The amperage change will be reflected on the digital display Turn the pulse off by turning the pulse current control to lowest setting and use only t...

Страница 15: ...rols the flow of shielding gas after the weld arc is termi nated Too little post flow time can cause weld contamination or torch overheating 12 Up Slope This controls the time that the machine takes t...

Страница 16: ...t Current Electrode Positive DCEP or commonly known as re verse polarity In the case of the elec trode positive requirement connect the electrode holder cable to this side of the panel For Plasma cutt...

Страница 17: ...he ground It is strongly recommended that you connect this ground as prescribed This will also help prevent shock from the high fre quency while it is in operation Temporary operation of the unit with...

Страница 18: ...ng relationship with your local welding supplier then it is time to make a visit to purchase or lease a tank of shielding gas Many sizes of tanks are available Choose the size that best fits your long...

Страница 19: ...t be followed and it is recommended that you consult with a local licensed elec trician if you are unsure of making the proper connection Under no circum stances does Everlast encourage im proper wiri...

Страница 20: ...asic information about Tungsten selection and suitability Note Use only recommended sizes in Tig torches unless you purchase additional col lets to fit the electrodes snugly Loose fitting electrodes q...

Страница 21: ...ions TIG welding is an elite form of welding Not many people learn to fully master the tech nique due to the patience and practice this art form requires This manual cannot make you a good welder Only...

Страница 22: ...weld In cer tain applications TIG welding can be per formed without the use of a filler rod 3 11 Beginning the TIG weld One of the biggest issues for beginning welders is holding and maintaining an ar...

Страница 23: ...electrode into electrode holder Position the electrode for the most com fortable position so that the electrode can be held directly over the work piece with a slight angle 2 Set Amperage to the recom...

Страница 24: ...cular en dorsement of an E6011 rather a simple example of what may be used in develop ing proficient technique It is recom mended that a variety of electrodes be used and practiced with Consultation w...

Страница 25: ...ing is an efficient and simple way to cut multiple metal types The super sonic plasma stream generated by ionized pressur ized air is capable of rapidly burning metal without overheating the surroundi...

Страница 26: ...the sparks are exiting the piece of metal at a 10 15 degree angle If the sparks are exiting straight down then the cutting speed is too slow In crease cutting speed until a change of the spark an gle...

Страница 27: ...pierce directly down into a piece of metal to initi ate a cut with out the benefit of starting on the edge of the material This is known as piercing To pierce simply start the torch with a 1 8 inch s...

Страница 28: ...ut through Travel speed too slow Either increase cutting speed or reduce cutting amper age to fit metal thickness Too much standoff more than 1 8 inch Cut is beveled on one side All plasma cutters ten...

Страница 29: ...gsten size Porosity of the weld Discolored weld color Tungsten is discolored Low flow rate of shielding gas Too short of post flow period Wrong TIG cup size Possible gas leaks internally or externally...

Страница 30: ...30 EVERLAST EVERLAST...

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