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PLB

Oil Furnaces

 – 

Furnace Manual

20

  

670-000-001/0204

10 Service and maintenance

Annual service and start-up 

Follow the “Service and maintenance” procedures given throughout this manual and in component literature shipped with the 
furnace. Failure to perform the service and maintenance could result in damage to the furnace or system. Failure to follow the 
directions in this manual and component literature could result in severe personal injury, death or substantial property 
damage.

The furnace should be inspected and started annually, at the beginning of the heating season, only by a qualified service 
technician. In addition, the maintenance and care of the furnace designated in the table below, and explained on the following 
pages must be performed to assure maximum furnace efficiency and reliability. Failure to service and maintain the furnace 
and system could result in equipment failure. 

WARNING 

WARNING 

Consult with homeowner to see if there were any  

Check sequence of operation

problems with furnace or system during the prior 

Check flame characteristics

heating season (or cooling season)

Perform combustion checks/tests per burner manual and

Clean, inspect, and lubricate blower motor and wheel

furnace manual

Check condition of electrical wiring and tightness of 

Check temperature rise

terminals and connectors

Check thermostat heat anticipator setting

Clean and inspect heat exchanger 

Check safety controls (high-temperature limit switch, flame 

Clean and inspect system accessories

cutoff time, etc.)

Vent system

Clean and inspect flue pipe, chimney/vent, and draft regulator

Fuel oil system

Check oil tank and piping for leaks

Replace oil filter

Oil burner

Clean and inspect oil burner assembly

Bleed system of air (single-pipe system)

Check oil pump pressures

Check combustion air ducts, grilles, etc. (if applicable)

Furnace and air system

Service and maintenance

Service technician annual maintenance/start up

(see following pages and burner manual for instructions)

Check operation

Annual start up

Содержание PLB210 Low Boy

Страница 1: ...s furnace or any other appliance Ventilate house while operating furnace for the first time Odors may be emitted for a brief period Do not alter this furnace in any way The manufacturer will not be li...

Страница 2: ...e a mixture of gasoline and oil waste fuel refuse or any other substance in the burner of furnace Installation Do not block flow of combustion or ventilation air to furnace Do not block or obstruct th...

Страница 3: ...arances Provide no less than the minimum clearances given in Table 1 to ensure the furnace can be properly operated serviced and maintained Always apply whichever clearance is LARGER combustible const...

Страница 4: ...filtration from outside Each opening should be at least 140 sq in per 1 GPH input 1 sq in per 1000 BTU input of all fuel burning appliances plus requirements for any equipment that can pull air from r...

Страница 5: ...to avoid Spray cans containing chloro fluorocarbons Permanent wave solutions Chlorinated waxes cleaners Chlorine based swimming pool chemicals Calcium chloride used for thawing Sodium chloride used fo...

Страница 6: ...Provide ventilated thimble per all applicable codes where vent pipe passes through wall or ceiling Failure to comply could result in severe personal injury death or substantial property damage Duct l...

Страница 7: ...urnace installed with a 4 ton air conditioning evaporator coil Heating mode air flow is still 1 050 cfm Cooling mode air flow use Equation 3 4 CFM 4 x 400 1 600 cfm x The larger number is 1 600 cfm co...

Страница 8: ...8 7 7 6 6 900 14 58 41 31 25 21 19 17 14 12 11 10 9 8 8 7 7 7 1000 16 64 45 34 28 23 20 18 15 13 11 10 9 9 8 8 7 7 1100 16 72 49 38 30 25 22 19 16 14 12 11 10 9 9 8 8 7 1200 16 54 41 33 27 24 21 17 15...

Страница 9: ...12 600 12 59 38 28 22 19 16 15 13 700 12 69 44 32 25 21 18 16 15 13 800 14 50 36 29 24 20 18 16 14 900 14 56 41 32 26 22 20 18 15 1000 16 63 45 35 29 24 22 19 17 15 1100 16 69 49 38 31 26 23 21 18 16...

Страница 10: ...injury or death The horizontal vent must slope upwards away from the furnace a minimum of inch per foot Connection must be made above bottom of chimney to avoid blockage Vent pipe must not enter chim...

Страница 11: ...Teflon tape as an oil pipe sealant It can cause valves to fail creating hazards Use only flare fittings Do not use compression fittings Failure to comply could result in severe personal injury death o...

Страница 12: ...PLB Oil Furnaces Furnace Manual 12 670 000 001 0204 Notes...

Страница 13: ...rm to x National Electrical Code ANSI NFPA 70 latest edition and any additional national state or local codes x In Canada CSA C22 1 Canadian Electrical Code Part One and any local codes x Wiring must...

Страница 14: ...PLB Oil Furnaces Furnace Manual 14 670 000 001 0204 6 Wire furnace burner continued Figure 1 Wiring PLB furnace with direct drive blower DNS 0913 Rev A...

Страница 15: ...PLB Oil Furnaces Furnace Manual 670 000 001 0204 15 6 Wire furnace burner continued Figure 2 Wiring PLB furnaces with direct drive blower DNS 0914 Rev B...

Страница 16: ...PLB Oil Furnaces Furnace Manual 16 670 000 001 0204 6 Wire furnace burner continued Figure 3 Wiring PLB furnaces with direct drive blower DNS 0873 Rev B...

Страница 17: ...ber CO2 between 10 and 11 with 0 smoke To start furnace continued Make final burner adjustments using combustion test equipment to assure proper operation 8 Check furnace and duct system for proper op...

Страница 18: ...ossible flue gas leakage and carbon monoxide emissions leading to severe personal injury or death 24 Limit control tested per To start up in this manual 25 Furnace cycled with thermostat Raise to high...

Страница 19: ...ozzle and electrode position Check ignition transformer output Reference burner manufacturers instructions Check tube insertion and alignment Check nozzle and electrode position Reference burner manuf...

Страница 20: ...G WARNING Consult with homeowner to see if there were any Check sequence of operation problems with furnace or system during the prior Check flame characteristics heating season or cooling season Perf...

Страница 21: ...x Do not attempt to start burner when excess oil has accumulated when unit is full or vapor or when combustion chamber is very hot x Do not start burner unless collector box vent and burner mounting d...

Страница 22: ...PLB Oil Furnaces Furnace Manual 22 670 000 001 0204 11 Components and replacement parts Figure 4 Model PLB 210 furnaces Component locations DNS 0879 Rev B...

Страница 23: ...t 12 Front panel insulation B02756 3 4 HP direct drive motor 13 Gasket observation door B01014 w ith motor support 14 Channel w ire B01763 Blow er GT12 10 15 Floor B01769 01 item 35B housing included...

Страница 24: ...0 WC 168 000 138 000 1 20 82 6 GT12 10 3 4 Med High High 5 1950 1900 189 000 155 000 1 35 82 8 GT12 10 3 4 High High 5 2050 1900 210 000 171 000 1 50 81 9 GT12 10 3 4 High N A 5 2050 N A PLB 210 Insta...

Страница 25: ...0 210 000 1 50 1 25 70W 145 BECKETT BURNER Model AFG 3450 RPM Tube insertion 2 7 8 Input Model Firing rate USGPH Nozzle Delavan Head Low firing rate baffle Static disc PLB 210 Combustion air adjustmen...

Страница 26: ...om thermostat 2 If the furnace oil burner should shut down on flame failure the burner primary control will lock out Ask your service technician to show you the correct procedure to reset the primary...

Страница 27: ...PLB Oil Furnaces Furnace Manual X40101 Rev G...

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