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408-35141 

Rev

 B

 

of 8

 

3.

 

INSTALLING THE DIE SET AND FLIP LOCATOR ASSEMBLY 

1.  Open the tool handles. 

2.  Remove the two die-retaining screws from the tool jaws (see Figure 1)

3.  Insert the wire anvil and insulation anvil in the moving jaw of the tool frame with their chamfered sides 

and the marked surfaces facing outward. 

4.  Insert two die-retaining spring pins. 

5.  Insert the long die-retaining screw through the jaw and through the anvil dies. Tighten the screw just 

enough to hold the die in place. Do 

not

 tighten the screw completely. 

6.  Place the wire crimper and insulation crimper so that the chamfered sides and the marked surface face 

outward when mounted in the stationary jaw of the tool frame. 

7.  Insert two die-retaining spring pins. 

8.  Insert the short die-retaining screw through the jaw and through the crimper dies. Tighten the screw 

just enough to hold the die in place. Do 

not

 tighten the screw completely. 

9.  Carefully close the tool handles, making sure the anvil and crimper align properly. Continue closing the 

tool handles until the ratchet in the tool frame has engaged sufficiently to hold the dies in place. 

10.  Tighten both die-retaining screws. 

11.  Place the flip locator assembly over the end of the long screw and position the locator assembly 

against the side of the tool jaw. 

12.  Place the nut onto the end of the long screw and tighten the nut enough to hold the flip locator 

assembly in place.  

4.

 

REMOVING THE DIE SET AND FLIP LOCATOR ASSEMBLY 

1.  Close the tool handles until the ratchet releases. 

2.  Remove the nut, the flip locator assembly, the two die-retaining screws, and the four die-retaining 

spring pins. 

3.  Slide the dies out of the tool jaws. 

NOTE 

The ratchet release has detents with audible clicks as the handles are closed. The ratchet releases on the sixth click. 

 

 

Содержание SDE-SA

Страница 1: ...ons A wide selection of powered application equipment is available for extended use production operations The SDE SA hand tool is a commercial grade tool Product crimped with this tool meets the wire barrel crimp height requirement for hand tools in the appropriate 114 application specification but might not comply with other feature parameters of the specification Figure 1 SDE SA Commercial Hand ...

Страница 2: ...kets Figures are for reference only and are not drawn to scale Read these instructions thoroughly before crimping connectors 2 DESCRIPTION The tool frame features two jaws a handle and a ratchet adjustment wheel The die set consists of a crimper upper die and an anvil lower die The tool frame holds a die assembly with three crimping chambers see Figure 1 Die retaining spring pins and screws are us...

Страница 3: ... and through the crimper dies Tighten the screw just enough to hold the die in place Do not tighten the screw completely 9 Carefully close the tool handles making sure the anvil and crimper align properly Continue closing the tool handles until the ratchet in the tool frame has engaged sufficiently to hold the dies in place 10 Tighten both die retaining screws 11 Place the flip locator assembly ov...

Страница 4: ... Strip the wire to the length indicated Do not nick or cut wire strands 3 Select an applicable contact and identify the appropriate crimp section according to the wire size markings on the tool 4 Hold the tool so that the back wire side is facing you Figure 2 Squeeze the tool handles together and allow them to open fully Figure 2 Flip locator 1 Die assembly for reference only 2 Flip locator 3 Back...

Страница 5: ...te the locator towards the anvils to place the terminal on the anvil CAUTION Make sure that both sides of the wire barrel are started evenly into the crimping section Do not attempt to crimp an improperly positioned contact 9 Close the handles of the tool until the contact is lightly held by the die set but is not deformed to the point where the wire cannot enter freely 10 Insert the wire into the...

Страница 6: ...maximum size for each crimp section listed 2 Refer to section 5 CRIMPING and crimp the contacts accordingly 3 Using a crimp height comparator measure the wire barrel crimp height listed in Table 2 If the crimp height conforms to that shown in the table the tool is considered dimensionally correct If not adjust the tool Refer to section 7 ADJUSTING THE RATCHET CAUTION Do not use damaged product If ...

Страница 7: ...m to the recommended crimp height replace the tool or die set See section 9 REPLACEMENT AND REPAIR Figure 6 Ratchet adjustment 1 Adjustment screw 2 Ratchet adjustment wheel 8 MAINTENANCE AND INSPECTION 8 1 Maintenance Remove dust moisture and other contaminants with a clean soft brush or soft lint free cloth Do not use objects that could damage the dies or tool Remove all lubrication and accumulat...

Страница 8: ... order parts by any of the following methods Go to TE com and click the Shop TE link at the top of the page Call 800 522 6752 Write to CUSTOMER SERVICE 038 035 TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 For customer repair services call 800 522 6752 10 REVISION SUMMARY Revisions to this instruction sheet include Updated to use new tool frame and flip locator ...

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