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General

Warranty, guarantee and liability

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Warranty, guarantee and liability

Requirements

We  can  only  accept  liability  for  the  function  of  our
products  if  they  are  correctly  installed  and  operated.
This  is  only  possible  if  the  conditions  below  are
complied with.

Observe local building and fire safety regulations

Local  building  and  fire  safety  regulations  must  be
observed.

Suitable fuels

Wood  chips  according  EN  ISO 17225-4:2014,
quality  classes  A1/A2/B1/B2,  size  P16S-P31S,
maximum water content 35% (M35)

Wood  pellets  according  EN  ISO 17225-2:2014,
quality class A1, ENplus-A1

Shavings  and  swarf  briquets  according  EN
ISO 17225-3:2014, quality classes A1/A2/B

In  Germany:  fuel  classes  4/5a  according
1. BImSchV.  Use  fuel  classes  5/6/7/8  only  after
consultation with company ETA.

Operation with unsuitable fuels, in particular high-
slag  pellets  from  grain  waste,  for  example,  or

corrosive  fuels  such  as  miscanthus  fertilised  with
potassium chloride, is prohibited.

Expanding the control system 

Only  components  provided  by  us  may  be  used  for
expanding  the  control  system,  unless  these  are
generally available standard devices, such as thermo-
stats.

Regularly perform cleaning and maintenance

Cleaning and maintaining the product is essential. The
required steps and intervals are either contained in this
documentation or included as a separate document. 

Repairs 

Repairs are only permitted using spare parts provided
by us. The only exceptions are common standardised
parts such as electrical fuses or fastening materials, as
long as they possess the required features and do not
restrict the functionality of the system. 

Proper installation 

The installing contractor is liable for proper installation
according to the corresponding installation instructions
and the relevant rules and safety regulations. If you as
customer  have installed  the  heating system partly  or
entirely  without  relevant  training  and  in  particular
without up-to-date practical experience, without having
the installation checked by a trained and responsible
expert, we exclude defects in our delivery and conse-
quential  damages  resulting  from  this  cause  from  our
warranty, guarantee and liability. 

Repair of defects 

For repairs of defects carried out by the customer or by
a third party, ETA shall only bear the costs or remain
obligated  by  warranty  if  this  work  was  approved  in
writing  in  advance  by  the  customer  service  of  ETA
Heiztechnik GmbH.

No tampering with boiler safety devices

Boiler safety devices such as those mentioned below
must  not  be  tampered  with:  Temperature  monitoring
and control devices, safety temperature limiters, safety
valves and thermal discharge valves. 

No water or moisture in this area.

No leaks in the components, e.g. screw con-
nection or maintenance cover.

Содержание Twin Screw Agitator

Страница 1: ...2020 09 16 EN 0000000311 V 005 X 50 0 93123 001 Twin Screw Agitator Operating Instructions ...

Страница 2: ...ETA Heiztechnik Gewerbepark 1 A 4716 Hofkirchen an der Trattnach Tel 43 0 7734 22 88 0 Fax 43 0 7734 22 88 22 info eta co at www eta co at ...

Страница 3: ...ntents 1 General 4 1 1 General information 4 1 2 Warranty guarantee and liability 5 2 Technical data 6 3 Overview 8 4 Installation 9 5 Electrical connections 18 6 Configuration 19 7 Concluding activities 21 ...

Страница 4: ... Switch the boiler on off with the mains switch Perform a visual check of the components Clean the components with a soft cloth for example Remove deposits with a vacuum cleaner or an ash vacuum Remove deposits with the poker Remove deposits with the cleaning brush Replace the wear parts e g seals with new items Lubricate the components The lubricant to use is listed in the respective step Mount t...

Страница 5: ...ther contained in this documentation or included as a separate document Repairs Repairs are only permitted using spare parts provided by us The only exceptions are common standardised parts such as electrical fuses or fastening materials as long as they possess the required features and do not restrict the functionality of the system Proper installation The installing contractor is liable for prop...

Страница 6: ...6 www eta co at Technical data 2 Technical data Fig 2 1 Side view Fig 2 2 Top view ...

Страница 7: ...osed trough total length L1 m 6 Floor agitator diameter and drive power with leaf spring arm m kW kW 3 4 3 x 0 37 3 4 3 x 0 37 4 1 x 0 37 2 x 1 1 with articulated arm m kW kW 4 5 5 2 x 0 37 1 x 0 55 4 5 5 2 x 0 37 1 x 0 55 4 5 5 1 x 0 55 2 x 1 1 with double articulated arm m kW kW 5 5 6 2 x 0 37 1 x 0 55 5 5 6 2 x 0 37 1 x 0 55 5 5 6 1 x 0 55 2 x 1 1 Number of spring arms 2 Fill height H m 5 Incli...

Страница 8: ...h 4 Closed trough 5 Safety switch detects whether the maintenance cover is open or closed 6 Maintenance cover 7 Limit switch triggers when fuel presses against the maintenance cover from below 8 Drop chute 9 Agitator drive 10 Drive shaft 11 Guide pipe for the drive shaft 12 Start screw for the drop chute 13 Conveyor screw for the closed trough 14 Conveyor screw progressive for the open trough 15 G...

Страница 9: ...ion the gearbox in the storeroom in such a way that there is still enough space to mount the drive shaft in the direction of the wall opening Remove the maintenance cover on the top of the gearbox Fig 4 1 Maintenance cover Loosen the flanges for the trough on both sides so that they can move freely Fig 4 2 Flanges for trough Mounting the drive shaft The drive shaft is located in the guide pipe fro...

Страница 10: ...g the support stands and tighten the screws hand tight at first Fig 4 7 Support stands Attaching the open trough The conveyor screws are already in the troughs from factory The conveyor screw in the open trough has narrower windings in the open area than in the closed area Check whether the conveyor screw is correctly inserted in the open trough Fig 4 8 Conveyor screw for the open trough The conve...

Страница 11: ...y repair for example Attach the open trough to the gearbox Fig 4 12 Open trough Grease the bearing with Stauffer grease Carefully insert the conveyor screw into the bearing Fig 4 13 Conveyor screw Mount the screw and slowly pull the conveyor screw into the bearing Never force the conveyor screw into the bearing Then tighten the screw Fig 4 14 Screw for securing the conveyor screw Mount the support...

Страница 12: ...it with the existing conveyor screw Make sure that the winding is continuous Mount the closed trough on the open trough Fig 4 16 Closed trough Attach a seal to the flange Repeat these steps if several troughs are to be installed Fig 4 17 Seal Installing the drop chute Grease both drive stubs of the conveyor screw with Stauffer grease and connect them Make sure that the winding is continuous Fig 4 ...

Страница 13: ...s Fasten the ball joint connection on the drop chute with the threaded rods Only hand tighten the nuts initially Repeat installation for the second discharge Mount the troughs and conveyor screws for the second boiler in the same way Checking the position of the discharge Check the position of the gearbox in the storeroom The gearbox must be in the middle so that the spring arms do not scrape the ...

Страница 14: ...otary plate manually and check all spring arms Fig 4 25 Checking the alignment To adjust loosen the screws on the rotary plate and correct the alignment of the spring arm Fig 4 26 Spring arm parallel to trough CAUTION Damage caused by incorrect trough clearance If the trough distance is too small the spring arms will brush against the trough causing noise and damage If the trough clearance is too ...

Страница 15: ...s Checking the floor distance Turn the discharge by hand until the end of the leaf spring reaches the lowest point in the storeroom The clearance between the spring arm and the floor must be a minimum of 10 mm Fig 4 28 Floor distance If you install a slanted floor also take the thickness of the boards into account Check if the clearance is the same for all other spring arms and adjust them if nece...

Страница 16: ... Support stand Mounting the fastening for the guide pipe At first mount the fastening only hand tight on the guide pipe Fig 4 31 Fastening Check the straight alignment of the guide pipe and then fix the fastening to the wall with suitable screws Then tighten all screws Fixing the support stands to the floor Fix the support stands to the floor with suitable screws Fig 4 32 Support stands Installing...

Страница 17: ...e screw conveyor and fasten it Tighten the screws alternately and evenly Fig 4 36 Screws Installing the bleed screw The gearbox is already filled with oil from factory and closed with a plug screw Remove this plug screw and keep it with the gearbox in event of a return so that oil does not run out Fig 4 37 Plug screw Install the bleed screw in place of the plug screw Fig 4 38 Bleed screw Tightenin...

Страница 18: ...lectric shock There are live parts on the circuit boards If touched they can cause injury and property damage Before beginning any work isolate the system completely from all power sources ensure that it cannot be switched back on and verify that it is safely isolated from supply CAUTION Flexible stranded conductors If flexible stranded conductors are not used for the wiring the contacts in the pl...

Страница 19: ...special conveyor has 2 conveyor screws and a separate drive just for the floor agitator The conveyor screws are each supplied and controlled by the relevant boiler The extension circuit board HE C is located in the wall housing of the control extension The power supply must be provided according to the circuit diagram supplied In the same way all safety devices must be integrated into the safety c...

Страница 20: ...yor type Special conveyor Circuit board Function blocks Description HA C 1 Boiler Wood chip boiler 2 Settings Fuel Set the fuel type used Conveyor type Special conveyor Circuit board Function blocks Description HE C 0 Agitator Floor agitator Agitator drive with 3 phase motor Producers Consumers HE C 0 Agitator Woodchips HA C 0 Boiler Fuel HA C 1 Boiler1 1 Fuel ...

Страница 21: ... the drive by drawing a line over the screw washer and drive Fig 7 1 Marking In the function block of the boiler switch to the inputs and outputs menu Select the stoker unit Stoker unit and press the button for manual operation Only start the discharge drive with the Fwd button Fig 7 2 Menu for manual operation Check the direction of rotation of the drive with the aid of the marking The correct ro...

Страница 22: ...and outputs menu Select the drive Agitator drive and press the button for manual operation Only start the discharge drive with the Fwd button Fig 7 5 Menu for manual operation Check the direction of rotation of the drive with the aid of the marking The correct rotation direction is shown in the following diagram If the rotation direction is not correct check the drive s electrical connection Fig 7...

Страница 23: ...Circuit diagram 23 8 Circuit diagram ...

Страница 24: ...5 KUZHUNB 1 Datum Name Norm Urspr Ers f Ers d Ersteller Auftrags Artikel Nr Zeichnungs Pfad Blatt Gepr Bearb Datum Kommision 93521 001 15 09 2020 31 08 2016 end 1 5HJHOXQJ DQGNlVWHQ RSSHOVFKQHFNHQ 5 KUZHUN Cover sheet Dateiname bQGHUXQJ Version 2 9 A B C D E F G H 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ...

Страница 25: ...1 0 55kW Agitator X1 X1 PE N S1 Emergency stop switch provided by customer K1 K1 S3 Supply PPð A2 A1 2 1 3 4 5 6 K1 CAN bus boiler 1 S560 CAN bus boiler 2 S561 Fuse T8 0A S66 F29 F25 F27 U1 V1 W1 M1 N S65 24V in S566 24V out X3 Supply X1 S66 1 2 HA C Emergency stop switch boiler 1 S52 HA C Emergency stop switch boiler 2 S52 1 2 3 4 Main switch on housing Switch X2 S2 2 1 23 24 33 34 GM C CAN bus b...

Страница 26: ...www eta co at ...

Страница 27: ......

Страница 28: ...www eta co at www eta co at downloads DOWNLOAD ...

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