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Introduction

 

 

MANUAL - ES700B

 

 

Rev November 2019 
Copyright © 2019 Equipment Source Inc.  

Page 5 of 30

 

12.

 

The warranty does not cover repairs or modifications 

for small oil weeps on Long Run Oil Tanks (if 

installed). A small amounting of weeping during 

break in and use is expected and does not warrant 

repairs. 

LIMITATION ON ESI’s RESPONSIBILITY 

Our responsibility for any and all losses and damages 

resulting from any cause whatsoever, including our 

negligence, alleged damage or defective goods, whether 

such defects are discoverable or latent, shall be limited 

to the repair or replacement of defective parts. IN NO 

EVENT WILL ESI BE LIABLE FOR LOSS OF USE, LOSS OF 

PROFITS, LOSS OF OR DAMAGE TO OTHER PROPERTY, 

INCONVENIENCE, COMMERCIAL LOSS, ENVIRONMENTAL 

CLEANUP OR OTHER SPECIAL, INCIDENTAL OR 

CONSEQUENTIAL DAMAGES WHATSOEVER. ESI will in no 

event be liable for fuel, oil, coolant or other spills or 

cleanup regardless of cause or fault. Proper containment 

and monitoring is the sole responsibility of the end user. 

In no event shall ESI’s liability ever exceed the purchase 

price of the specific unit in questions.  

MONITORING REQUIREMENTS 

Frequent monitoring of equipment is vital for proper 

operation and maintenance of the equipment. All 

equipment must be monitored daily by trained 

technicians  (or more frequently if indicated in the 

Operation Manual). Monitoring can be achieved via 

electronic monitoring systems for remote installations 

(unless otherwise noted in the Operation Manual). The 

following unit conditions must be monitored on a daily 

basis, failure to do so will void all warranties. Additional 

monitoring may be required depending on site specific 

requirements. 

 

General inspection of unit to include: inspection for 

leaks, damage to unit, improper operation, 

malfunctioning equipment, error  codes or other 

issues. 

 

Inspect coolant level and condition. Add coolant as 

needed to maintain proper coolant levels. Replace 

coolant if coolant condition has degraded. 

 

 Inspect oil level and condition. Add oil as needed to 

maintain proper oil levels. Replace oil at 

recommended service intervals or if oil is found to 

have degraded. 

 

Inspect Engine temperature and engine speed. 

 

Inspect containment, check for leaks and presence of 

fluids in containment 

Maintenance logs must be maintained for the unit and 

provided to ESI for warranty claims. ESI offers monitoring 

equipment for electronic monitoring.  

OPERATION & SAFETY REQUIREMENTS 

Failure to adhere to these requirements will void all 

warranties.  

 

Read and understand carefully all components of the 

Operator’s Manual prior to starting or operating the 

unit. 

 

Learn how to operate and work safely. Know your 

equipment and its limitations. Always keep the 

engine in good condition. 

 

Do not carry out maintenance on a running or hot 

unit. Keep hands away from moving parts. 

 

Do not climb on top of the unit to perform work of 

any kind.  

 

When lifting the unit, ensure that the lifting device is 

rated for the unit weight. Only lift the unit with 

provided lifting rings or fork pockets. 

 

In case of emergency, shut off the engine and notify 

the person in responsible charge. 

 

Follow all applicable laws and regulations regarding 

operation and maintenance of the unit. 

 

For Trailer Mounted Units: 

o

 

Ensure that the trailer is registered with an 

applicable transport authority before towing. 

o

 

Complete a thorough walk around inspection of 

the unit before towing. Inspect for damage or 

abnormalities and repair as needed before 

travel.  

o

 

Disconnect the trailer from the tow vehicle, 

place wheel chocks behind the wheels and level 

prior to running or operating the unit. 

 

Refer to the various component sections of the 

Operator’s Manual for proper maintenance and 

service intervals.  

Failure to adhere to any of the above requirements or 

the requirements of Installation Instructions or 

Operations and Maintenance Manual will void all 

warranties. ESI reserves the right to update or modify 

this warranty at time. Contact ESI for a current warranty.  

 

Содержание 101160-01

Страница 1: ...9049 888 868 9049 425 251 6119 701 774 5312 Equipment Source Inc MANUAL ES700B Self contained Mobile industrial heater www esialaska com For Parts Service Fairbanks Alaska 907 458 9049 FAI Parts ESIa...

Страница 2: ...PH 11 4 LPH Maximum 5 5 GPH 20 8 LPH Fuel Type ES700B ULSD Fuel Storage Capacity 240 GAL 910 L Secondary containment 150 DOT Classification Testing UN IBC Heater Max heat input 770 000 BTU HR Heat exc...

Страница 3: ...from ANSI 309S stainless steel for extended life 1 2 Manual Applicability This manual is applicable to the following Equipment Source Incorporated ESI machine models Model ESI No Description ES700B 10...

Страница 4: ...of ESI This warranty supersedes and is in leu of all other warranties expressed or implied including terms and conditions of Purchase Orders The company must be notified within 5 five business days in...

Страница 5: ...ntain proper coolant levels Replace coolant if coolant condition has degraded Inspect oil level and condition Add oil as needed to maintain proper oil levels Replace oil at recommended service interva...

Страница 6: ...l state and federal laws ESI mobile heaters are manufactured to the highest industry standard with 110 fluid containment within the unit The units are supplied with fuel from the on board fuel tank lo...

Страница 7: ...ion 13 4 2 Recommended Fuels and Fueling Instructions 14 4 3 Access and Clearance 14 4 4 Leveling 14 4 5 Pre Startup Checklist 15 4 6 Startup 15 4 7 Monitoring and Operation 15 4 8 Shutdown 16 4 9 Adj...

Страница 8: ...l Read and understand the operating section of this manual Take time to familiarize yourself with the controls and instructional placards before operating or servicing Contact Equipment Source if addi...

Страница 9: ...and Storage 3 1 Dimensions and Weights Machine Weights Dry 4600 LB 2090 KG With skid 101590 5050 2290 With trailer 101159 5950 2700 Trailer 101159 GVW 7800 3350 Trailer 101159 Max Tongue 600 270 All w...

Страница 10: ...sporting and Storage MANUAL ES700B Rev November 2019 Copyright 2019 Equipment Source Inc Page 10 of 30 Figure 2 Machine dimensions mounted on Trailer PN 101159 Dimensions are in inches meters unless n...

Страница 11: ...e for crane hoisting Use rigging equipment rated at 4 tons minimum 3 3 Transporting on a Flatbed Truck 1 Lift the machine following the guidelines presented in Section 3 2 Lifting 2 Fully retract trai...

Страница 12: ...has cooled sufficiently cover the chimney with a durable material to prevent animal intrusion 6 Ensure the heater is positioned on thaw stable ground if applicable Add blocks to support the tongue as...

Страница 13: ...nclosures using flexible duct connections For efficient operation keep duct lengths as short as possible Excessive duct lengths will reduce air flow in the heat exchanger and cause the burner to cycle...

Страница 14: ...filling the main heating oil tank to prevent engine failure while the heater is operating Premature generator shutdown can damage the burner 4 3 Access and Clearance Ensure all sides of the heater are...

Страница 15: ...nected and functioning 4 6 Startup Use the following checklist to start and operate the machine Open the door labeled Machine Controls to access all required controls 1 Turn off the Master Disconnect...

Страница 16: ...r to the instruction manual supplied for the Carlin 301CRD oil burner the following Nozzle Capacity Chart when making adjustments to the firing rate and airflow Changing the firing rate may require ad...

Страница 17: ...ressure control 4 10 Auxiliary Power Connection All machine models are equipped with a 120V 20A 60Hz auxiliary AUX GFCI receptacle The AUX power connection can be used to run work lights and tools as...

Страница 18: ...eater fan belt s Use Racor R60S Primary Filter Check air filter every 500 hours if operating in a dusty environment Every 3000 hours Or 12 months Change oil and oil filters Change Fuel Filters Change...

Страница 19: ...ervice or trouble shooting 5 4 Fan Service For additional maintenance information refer to the blower manufacture s manual 5 4 1 Belt tensioning and replacement Belts tend to stretch and should be per...

Страница 20: ...for icing when operated in winter conditions If necessary remove the four 4 bolts A required to access the blower inlet to clear ice Do not attempt to open the blower access door unless the machine he...

Страница 21: ...1CRD burners with the 60200 controller The controller has a pre purge of 30 seconds and a post purge of 5 minutes There is a low voltage continuity loop through the burner safeties to the thermostat t...

Страница 22: ...Basic Trouble Shooting MANUAL ES700B Rev November 2019 Copyright 2019 Equipment Source Inc Page 22 of 30 Figure 7 Burner and Safety Controls Figure 8 Outlet Air Temperature Control...

Страница 23: ...ires connected to the FF terminals on the controller If the amber light stays on replace the controller Red and Amber LEDs are off but the burner fails to start NOTE Fan must be running for burner to...

Страница 24: ...panel All three relays must be working for the system to operate Starter engages but engine fails to start Check fuel level Check for water in fuel and drain completely if present Check electric fuel...

Страница 25: ...20C If control panel is functioning check 30A breaker on the engine control panel If the engine control panel fails to start see Engine controller fails Check fan thermostat circuit The fan should dr...

Страница 26: ...Electrical Schematics MANUAL ES700B Rev November 2019 Copyright 2019 Equipment Source Inc Page 26 of 30 7 Electrical Schematics Figure 9 ES700B Power Wiring...

Страница 27: ...Electrical Schematics MANUAL ES700B Rev November 2019 Copyright 2019 Equipment Source Inc Page 27 of 30 Figure 10 12V Engine Control Schematic...

Страница 28: ...ment Source Inc Page 28 of 30 8 Maintenance Records Table 7 Machine Data Machine Serial Number Engine Serial Number Generator Serial Number Trailer Serial Number Table 8 Maintenance Records Date Engin...

Страница 29: ...Maintenance Records MANUAL ES700B Rev November 2019 Copyright 2019 Equipment Source Inc Page 29 of 30...

Страница 30: ...MANUAL ES700B Rev November 2019 Copyright 2019 Equipment Source Inc Page 30 of 30...

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