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10

TORCH GAS

TORCH POWER

(& Coolant Out)

TORCH COOLANT IN

PLUMBING

BOX

996067

GAS HOSE*

COOLANT HOSE*

COOLANT HOSE*

TO GAS

WC-9 or WC-8C

COOLANT

CIRCULATOR

OPTIONAL COOLANT HOSE ADAPTOR - 11N16

(Connects Hose to 1/4-in. NPT)

POWER

SOURCE

4/0 POWER CABLE

(Customer Supplied)

TORCH GAS

TORCH POWER

(& Coolant Out)

TORCH COOLANT IN

GAS HOSE*

COOLANT HOSE*

TO GAS

POWER

SOURCE

(Customer Supplied)

4/0 POWER CABLE

COOLANT HOSE*

OPTIONAL ADAPTOR - 11N16

CONN.

BL’K

ASSY.

58V74

WELDING

HEAD

CONNECTOR - 2062310

(Supplied with Plumbing Box)

ELBOW - 999849

(Supplied with Conn. Box)

(& Coolant Out)

WC-9 or WC-8C

COOLANT

CIRCULATOR

TORCH COOLANT

COOLANT HOSE*

TO GAS

GAS HOSE*

TORCH GAS
TORCH POWER

COOLANT HOSE*

11N18
11N17

45V11

OPTIONAL ADAPTOR - 11N16

COUPLINGS

POWER

SOURCE

4/0 POWER CABLE

(Customer Supplied)

NOTE:

ALL SERVICE LINES MAY BE

EXTENDED, USING COUPLINGS:

  11N17 (GAS)

  11N18 (COOLANT)

  11N19 (POWER/COOLANT OUT)

*AVAILABLE SERVICE LINES

COOLANT HOSE, 3-FT. .................................... 20634

COOLANT HOSE, 12-1/2-FT. ............................ 40V76

COOLANT HOSE, 25-FT. .................................. 406196

GAS HOSE, 3 -FT.............................................. 31504

GAS HOSE, 12-1/2-FT. ..................................... 40V77

GAS HOSE, 25-FT............................................. 34V38

POWER CABLE, 12-1/2-FT. .............................. 40V78

Fig. 4 - ST-21M Service Line Connection Diagram

CAUTION:  Do not clean the liner while it is assembled 

in the conduit. The solvent will attack and 

destroy the conduit’s rubber covering.

C. CONDUIT LINER (For remote mounting installa-

tions only.)

The plastic lined conduit liners (42V73, 42V74, and 

42V75) used to feed aluminum should be cleaned 

periodically to remove any accumulation of dust or dirt. 

A  solvent,  such  as  oxylene  (trichlorotrifluoroethane, 

CCL

3

CF

3

) should be forced through the conduit and 

then blown out with air. Flushing the solvent through 

the conduit 5 or 6 times will be sufficient. The solvent 

can be purchased from the J.B. Moore Corp., Nutley, 

New Jersey.

WC-9 or WC-8C

COOLANT

CIRCULATOR

Содержание ST-21M

Страница 1: ...laced by removing the metal nozzle and unscrewing the tip Six metal nozzles one for spot welding use are available for use with this torch see Table 1 Nozzle sizes 8 and 10 require a spatter liner NOTE Due to the high electrical conductivity use of tap water or commercial anti freeze is NOT recom mended for torch cooling Use of the a coolant circulator using a specially formulated torch coolant P ...

Страница 2: ...ubstances on the workpiece which might produce flammable or toxic vapors Do not do hot work on closed containers They may explode 4 Have fire extinguishing equipment handy for instant use suchasagardenhose waterpail sandbucket orportable fire extinguisher Be sure you are trained in its use 5 Do not use equipment beyond its ratings For example overloaded welding cable can overheat and create a fire...

Страница 3: ... flames Never strike an arc on a cylinder 5 For additional information refer to CGA Standard P 1 Precautions for Safe Handling of Compressed Gases in Cylinders which is available from Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 EQUIPMENT MAINTENANCE Faulty or improperly maintained equipment can cause injury or death Therefore 1 Always have qualified personnel perform...

Страница 4: ...de grue ou divers chemins électriques PRÉCAUTIONS DE SÉCURITÉ AVERTISSEMENT Ces règles de sécurité ont pour objet d assurer votre protection Veillez à lire et à observer les précautions énoncées ci dessous avant de monter l équipement ou de commercer à l utiliser Tout défaut d observation de ces précautions risque d entraîner des blessures graves ou mortelles 1 PROTECTION INDIVIDUELLE Les brûlures...

Страница 5: ...de ventilation indiquées à l alinéa 6 de la norme Z49 1 de l AWS 5 ENTRETIEN DE L ÉQUIPEMENT Un équipement entretenu de façon défectueuse ou inadéquate risque non seulement de réaliser un travail de mauvaise qualité mais chose plus grave encore d entraîner des dom mages corporels graves voire mortels en déclenchant des incendies ou des chocs électriques Observez par conséquent les précautions suiv...

Страница 6: ...s more than adequate for protecting the torch The Coolant circula tor should be capable of providing at least 6400 BTU hr cooling capacity at 40 C ambient temperature The use of p n 0560950312 TORCH Coolant 50 EG 1GAL is recommended in the coolant circulator NOTE The circulator cannot be set up for solenoid valve shutoff Table 1 ST 21M Nozzles No 8 598739 No 10 598721 No 10L Long Length 598891 No ...

Страница 7: ...9N15 None 1 16 690514 38V86 39V99 40V18 None 39N15 None 5 64 993844 38V89 40V01 None 62N17 None 3 32 993844 39V80 39V83 40V20 None 62N17 None 7 64 39V80 39V83 40V20 None 39N16 None SOFT 3 64 993901 38V89 40V01 42V74 29N13 05N57 1 16 39V80 39V83 40V20 42V75 29N13 12N75 3 32 39V80 39V83 40N20 42V73 29N13 05N58 Requires adaptor P N 61N59 in place of torch inlet guide tip on torch mounting bracket Con...

Страница 8: ...h conduit liner installed if required is to be connected to torch and to wire outlet guide on welding head IV ADJUSTMENT AND OPERATION Before adjustments are made disengage the pressure roll to prevent wire from feeding and arcing to an acci dental ground To set the shielding gas flow rate press the weld start button to open the gas solenoid valve and adjust the flowmeter to the desired flow rate ...

Страница 9: ...M type 1711 adhesive onto the fitting 3 Slide hose clamp 950626 supplied with hose as sembly over the new hose assembly 4 Push the new hose onto the short coolant connection tube of the torch body and tube assembly Position the hose clamp over the grooved section of the short tube 5 Crimp the ear of the hose clamp with pincers as il lustrated below 6 Rotate the hose clamp so that the ear is positi...

Страница 10: ...ICE LINES MAY BE EXTENDED USING COUPLINGS 11N17 GAS 11N18 COOLANT 11N19 POWER COOLANT OUT AVAILABLE SERVICE LINES COOLANT HOSE 3 FT 20634 COOLANT HOSE 12 1 2 FT 40V76 COOLANT HOSE 25 FT 406196 GAS HOSE 3 FT 31504 GAS HOSE 12 1 2 FT 40V77 GAS HOSE 25 FT 34V38 POWER CABLE 12 1 2 FT 40V78 Fig 4 ST 21M Service Line Connection Diagram CAUTION Do not clean the liner while it is assembled in the conduit ...

Страница 11: ...s proceed as follows 1 With power supply turned off disconnect all torch service lines 2 Remove nozzle contact tube and collet nut or contact tip 3 Loosen the two setscrews on locking nut 598787 and pull back torch barrel mounting bracket attached enough to allow the locking nut to rotate freely 4 Unscrew the locking nut from the nozzle body 633881 5 Pull nozzle body away from the wire guide assem...

Страница 12: ... TECHNICAL SERVICE Telephone 800 ESAB 123 Fax 843 664 4452 Part Numbers Technical Applications Hours 8 00 AM to 5 00 PM EST Performance Features Technical Specifications Equipment Recommendations D LITERATURE REQUESTS Telephone 843 664 5562 Fax 843 664 5548 Hours 7 30 AM to 4 00 PM EST E WELDING EQUIPMENT REPAIRS Telephone 843 664 4487 Fax 843 664 5557 Repair Estimates Repair Status Hours 7 30 AM ...

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