ESAB PCM-50i Скачать руководство пользователя страница 3

3

such as a garden hose, water pail, sand bucket, or
portable fire extinguisher. Be sure you are trained in its
use.

5. Do not use equipment beyond its ratings. For example,

overloaded welding cable can overheat and create a fire
hazard.

6. After completing operations, inspect the work area to

make certain there are no hot sparks or hot metal which
could cause a later fire. Use fire watchers when neces-
sary.

7. For additional information, refer to NFPA Standard 51B,

"Fire Prevention in Use of Cutting and Welding Pro-
cesses," available from the National Fire Protection Asso-
ciation, Batterymarch Park, Quincy, MA 02269.

ELECTRICAL SHOCK -- Contact can
cause severe injury or death. DO NOT
use AC output in damp areas, if move-
ment is confined, or if danger of falling
exists. Put on dry, hole-free gloves
before turning on the power. Also:

1.

Be sure the power source frame

(chassis) is connected to the ground system of the input
power.

2. Connect the workpiece to a good electrical ground.
3. Connect the work cable to the workpiece. A poor or

missing connection can expose the operator or others to
a fatal shock.

4. Use well-maintained equipment. Replace worn or dam-

aged cables.

5. Keep everything dry, including clothing, work area, cables,

torch/electrode holder and power source. Fix water leaks
immediately.

6. Make sure that you are well insulated, especially when

standing on metal or working in tight quarters or in a damp
area. Wear rubber-soled shoes and stand on a dry board
or insulating platform.

7. Turn off the power before removing your gloves.
8. Refer to ANSI/ASC Standard Z49.1 (see listing below) for

specific grounding recommendations. Do not mistake the
work lead for a ground cable.

ELECTRIC AND MAGNETIC FIELDS —
May be dangerous. Electric current flow-
ing through any conductor causes lo-
calized Electric and Magnetic Fields
(EMF). Welding and cutting current cre-
ates EMF around welding cables and
welding machines. Therefore:

1. Welders having pacemakers should consult  their physi-

cian before welding. EMF may interfere with some pace-
makers.

2. Exposure to EMF may have other health effects which are

unknown.

3. Welders should use the following procedures to minimize

exposure to EMF:
A. Route the electrode and work cables together. Secure

them with tape when possible.

B. Never coil the torch or work cable around your body.
C. Do not place your body between the torch and work

cables. Route cables on the same side of your body.

WARNING:

  T

hese Safety Precautions are for

your protection. They summarize precautionary
information from the references listed in Addi-
tional Safety Information section. Before per-

forming any installation or operating procedures, be sure to
read and follow the safety precautions listed below as well as
all other manuals, material safety data sheets, labels, etc.
Failure to observe Safety Precautions can result in injury or
death.

PROTECT YOURSELF AND OTHERS

 -

-

 Some welding, cutting, and gouging

processes are noisy and require ear
protection. The arc, like the sun, emits
ultraviolet (UV) and other radiation and

can injure skin and eyes.  Hot metal can cause burns.
Training in the proper use of the processes and equip-
ment is essential to prevent accidents. Therefore:

1. Always wear safety glasses with side shields in any work

area, even if welding helmets, face shields, and goggles
are also required.

2. Use a face shield fitted with the correct filter and cover

plates to protect your eyes, face, neck, and ears from
sparks and rays of the arc when operating or observing
operations. WARN bystanders not to watch the arc and
not to expose themselves to the rays of the electric-arc or
hot metal.

3. Wear flameproof gauntlet type gloves, heavy long-sleeve

shirt, cuffless trousers, high-topped shoes, and a welding
helmet or cap for hair protection, to protect against arc
rays and hot sparks or hot metal. A flameproof apron may
also be desirable as protection against radiated heat and
sparks.

4. Hot sparks or metal can lodge in rolled up sleeves, trouser

cuffs, or pockets. Sleeves and collars should be kept
buttoned, and open pockets eliminated from the front of
clothing

5. Protect other personnel from arc rays and hot sparks with

a suitable non-flammable partition or curtains.

6. Use goggles over safety glasses when chipping slag or

grinding. Chipped slag may be hot and can fly far. By-
standers should also wear goggles over safety glasses.

FIRES AND EXPLOSIONS --

 

Heat from

flames and arcs  can start fires. Hot
slag or sparks can also cause fires and
explosions. Therefore:

1. Remove all combustible materials well away from the

work area or cover the materials with a protective non-
flammable covering. Combustible materials include wood,
cloth, sawdust, liquid and gas fuels, solvents, paints and
coatings, paper, etc.

2. Hot sparks or hot metal can fall through cracks or crevices

in floors or wall openings and cause a hidden smoldering
fire or fires on the floor below. Make certain that such
openings are protected from hot sparks and metal.

3. Do not weld, cut or perform other hot work until the

workpiece has been completely cleaned so that there are
no substances on the workpiece which might produce
flammable or toxic vapors. Do not do hot work on closed
containers. They may explode.

4. Have fire extinguishing equipment handy for instant use,

SAFETY PRECAUTIONS

Содержание PCM-50i

Страница 1: ...untrained persons to install operate or maintain this equipment Do NOT attempt to install or operate this equipment until you have read and fully understand these instructions If you do not fully unde...

Страница 2: ...er The user of this equipment shall have the sole responsibility for any malfunction which results from improper use faulty maintenance damage improper repair or alteration by anyone other than the ma...

Страница 3: ...sted in Addi tional Safety Information section Before per forming any installation or operating procedures be sure to read and follow the safety precautions listed below as well as all other manuals m...

Страница 4: ...ions for Safe Handling of Compressed Gases in Cylinders which is available from Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 EQUIPMENT MAINTENANCE Faulty or im properly m...

Страница 5: ...lock system Use of torches not designed for use with this console could create an electrical shock hazard 1 2 SCOPE Thepurposeofthismanualistoprovidetheoperatorwith all the information required to in...

Страница 6: ...70 Efficiency 50 Amperes Output 88 Current Capacity PT 27 80 A DCSP Air Requirements PT 27 250 cfh 65 psig 120 l min 4 4 bar Dimensions Length Height Width w torch storage w torch storage 19 0 in 483...

Страница 7: ...ons 1 25 4 mm 3 76 mm 1 25 4 mm 7 3 185 mm 75 Figure 1 1 PT 27 Dimensions Figure 1 2 PT 27 Cutting Performance 8 0 A 50 A 30 A Current Capacity 100 duty 80 A DCSP Length of Service Lines 25 ft or 50 f...

Страница 8: ...is used 2 4 INSPECTION A Remove the shipping container and all packing material and inspect for evidence of concealed damage which may not have been apparant upon receipt of the PCM 50i Notify the car...

Страница 9: ...Allow at least 10 ft 3 m between work and console WORK AIR FILTER REGULATOR set at 65 75 psig 4 4 5 1 bar HOSE ASSEMBLY ON OFF POWER SWITCH PLUG RECEPTACLE purchase locally COVER SAFETY INTERLOCK COV...

Страница 10: ...LLATION 10 Figure 2 2 Ground and Work Cable Connections DO NOT ATTACH WORK CABLE TO PIECE BEING CUT FREE WORK CABLE EARTH GROUND GROUNDED WORK TABLE EARTH GROUND BE SURE WORK IS IN GOOD CONTACT WITH T...

Страница 11: ...8inchfrom the work E When ending a cut the torch switch should be released press and release if using LOCK IN mode and lifted off the workpiece just before the end of the cut to minimize double arcin...

Страница 12: ...REGULATOR POWER CORD AIR CHECK POWER LAMP FAULT LAMP WORK CABLE CONNECTION SAFETY INTERLOCK SWITCH AIR HOSE CONNECTION OUTPUT CURRENT CONTROL LOCK IN TORCHGASHOSE CONNECTION TORCH SWITCH CONNECTION AI...

Страница 13: ...s 1 Cutting speed too fast or too slow 2 Improper air pressure 3 Faulty nozzle or electrode D Double Arcing Damaged Nozzle Orifice 1 Low air pressure 2 Damaged cutting nozzle 3 Loose cutting nozzle 4...

Страница 14: ...ed or kinked F Make sure all plugs fittings and ground connec tions are tight G Removeorreplacecarryingstrapannually sooner if weekly check shows wear or damage Wateroroiloccasionallyaccumulatesincomp...

Страница 15: ...D Remove the piston E Clean all parts with cleaning agent NOTE Ensure cleaning agent does not contain solvents which can degrade polysulfone Reassemble the flow switch in reverse order PISTON PLUG PI...

Страница 16: ...d Opentheline wall disconnectswitch or circuit breaker before attempting inspection or work inside of the power source Check the problem against the symptoms in the follow ing troubleshooting guide Th...

Страница 17: ...o Connect Is air adjusted to 65 psig 4 4 bar Yes No Adjust Does air come on with air check switch Yes No No electrode in torch No valve pin in torch Replace electrode Check continuity of torch switch...

Страница 18: ...ir check switch OFF Yes No Turn switch OFF Does arc start when nozzle contacts work without depressing torch switch Yes No Check for short in torch switch Does air flow even when PCM 50i power switch...

Страница 19: ...ain 380 415 volt switch ON Yes No Turn on main disconnect Is plug in receptacle Yes No Insert plug in receptacle Is cooling fan turning Yes No Replace pilot light Check voltage at receptacle and input...

Страница 20: ...voltage below 340 or above 460 volts Yes No Adjust voltage Repair power source Fault lightwillenergizeifvoltagefallsbelow340voltsfor0 3secondsorexceeds400voltsevenforaninstant The light will not turn...

Страница 21: ...Operation A LOCK IN OFF position PUSH RELEASE ENERGIZE NOTES 1 When the torch switch is pushed during postflow period the postflow and preflow times are canceled and the HF is energized immediately 2...

Страница 22: ...ZE NOTES 1 When the torch switch is pushed during postflow period the postflow and preflow times are canceled and the HF is energized immediately 2 When the red fault pilot light comes on cutting oper...

Страница 23: ...23 Figure 5 1 PCM 50i Series A Schematic Diagram 380 415 V 3 Phase Input 35535 380 415 50 60 HZ 3 PH PCB2 P N 31456...

Страница 24: ...24 Figure 5 2 PCM 50i Series A Wiring Diagram 380 415 V 3 Phase Input 35534...

Страница 25: ...will be used The serial number is stamped on the unit nameplate To assure proper operation it is recommended that only genuine listed parts and products be used with this equipment The use of any oth...

Страница 26: ...HANDLE STRAP LEFT HOUSING HANDLE STRAP RIGHT STRAP HOOK 2 REQ D 951536 CABINET SILKSCREENED POTENTIOMETER 10K 2 W KNOB ALUM 250 SHAFT 1 25 O D DOOR LOCKOUT TERMINAL WORK ADAPTOR BULKHEAD BOARD OUTPUT...

Страница 27: ...ABLE INPUT POWER 10 FT LG 4 COND STRAIN RELIEF POWER CABLE TRANSFORMER ASSY CONTROL CAPACITOR 1300 F 450 V DC PC BOARD ASSY HF HV IGNITION TRANSFORMER HIGH VOLTAGE P C BOARD ASSY START UP TRANSFORMER...

Страница 28: ...14 17750020 951483 951471 17145339 951161 951917 MODULE DIODE 100 A 600 V 100 NS PAD 951518 REACTOR ASSY HIGH FREQUENCY RESISTOR 20 25 W N I PAD 951193 CAPACITOR 01 F 1 KV INDUCTOR ASSY ASSEMBLY HOSE...

Страница 29: ...1 2 3 4 5 6 7 8 9 10 11 1 1 1 1 1 1 1 1 1 1 1 33955GY 33950GY 33952GY 58V75 951181 950829 950923 950744 182W82 34381 34741 HOUSING REGULATOR HOUSING REAR HOUSING WIRE WRAP UTILITY BOX ADAPTOR BULKHEAD...

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Страница 32: ...F 15 269 8 95 1 5M Printed in U S A...

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