ESAB PCM-50i Скачать руководство пользователя страница 11

SECTION  3

     OPERATION

11

E.

Fault Light.

  Will glow red under the following

conditions and operations will come to a complete
stop:

1.

When duty cycle has been exceeded.  The
duty cycles of this unit are 40% at rated output
current of 50 amperes, 60% at rated output
current of 40 amperes, and 100% at rated
output current of 30 amperes.  Duty cycle is
based on a 10 minute cycle; therefore, at 40%
duty cycle, the unit can operate up to 4 minutes
and then must be allowed to cool down for the
next 6 minutes; at 60% duty cycle, the unit can
operate up to 6 minutes and then must be
allowed to cool down for the next 4 minutes; at
100% duty cycle, the unit can operate continu-
ously.

2.

When input voltage is outside the range of 340
to 460 volts.

3.3   CUTTING WITH THE PT-27

Use the following procedures to cut with the PT-27 torch
(Figure 3-4).

A.

Hold the torch approximately 1/8 inch above the
work and tilted at about 15 - 30°. This reduces the
chance of spatter entering the torch. If the PT-27's
standoff tool is being used, set the standoff at          1/
16 inch for materials less than 1/4-inch thick and at
3/16 inch for those over 1/4-inch thick.

B.

Depress the torch switch.  Air should flow from the
torch and the high frequency should energize.

C.

Two seconds after depressing the torch switch,
the pilot arc should start. The main arc should
immediately follow, allowing the cut to begin.  (If
using the LOCK-IN mode, torch switch may be
released after establishing the cutting arc.)

D.

After starting the cut, the torch should be main-
tained at a 5-15° forward angle (Figure 3-2). This
angle is especially useful in helping to create a
"drop" cut. When not using the standoff guide, the
nozzle should be held approximately 1/8 inch from
the work.

E.

When ending a cut, the torch switch should be
released (press and release if using LOCK-IN
mode) and lifted off the workpiece just before the
end of the cut to minimize double-arcing.  This is
to prevent the high frequency from reigniting after
cutting arc extinguishes and causing damage to
the nozzle.

3.1  OPERATION

ELECTRIC SHOCK can kill.

• Do NOT operate the unit with the cover removed.
• Do NOT apply power to the unit while holding or

carrying the unit.

• Do NOT touch any torch parts forward of the torch

handle (nozzle, heat shield, electrode, etc.) with
power switch on.

 

ARC RAYS can burn eyes and skin;

NOISE can damage hearing.

• Wear welding helmet with No. 6 or 7 lens shade.
• Wear eye, ear, and body protection.

Position the PCM-50i at least 10 feet (3 meters) from
the cutting area. Sparks and hot slag from the cut-
ting operation can damage the unit.

3.2  PCM-50i CONTROLS (FIGURE 3-1)

A.

Power Switch (located on rear panel).

  When

placed in ON position, the green pilot light will glow
indicating control circuit is energized and the cool-
ing fan will run.

B.

Output Current Control.

  Adjustable from 10 to

50 amperes to suit cutting conditions.

C.

Air Check Switch.

  When placed in ON position,

air filter-regulator can be adjusted to desired pres-
sure  (65-75 psig; 4.4-5.1 bar) before cutting
operations.  Allow air to flow for a few minutes.
This should remove any condensation that may
have accumulated during shutdown period.  Be
sure to place switch in OFF position before starting
cutting operations.

D.

Lock-In Switch. 

 When placed in ON position,

permits releasing torch switch button after cutting
arc has been initiated.  To extinguish arc at end of
cut, press and release torch switch button again or
pull torch away from work.  When placed in OFF
position, torch switch must be held closely by the
operator during the entire cutting operation and
then released at the end of cut.

Содержание PCM-50i

Страница 1: ...untrained persons to install operate or maintain this equipment Do NOT attempt to install or operate this equipment until you have read and fully understand these instructions If you do not fully unde...

Страница 2: ...er The user of this equipment shall have the sole responsibility for any malfunction which results from improper use faulty maintenance damage improper repair or alteration by anyone other than the ma...

Страница 3: ...sted in Addi tional Safety Information section Before per forming any installation or operating procedures be sure to read and follow the safety precautions listed below as well as all other manuals m...

Страница 4: ...ions for Safe Handling of Compressed Gases in Cylinders which is available from Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 EQUIPMENT MAINTENANCE Faulty or im properly m...

Страница 5: ...lock system Use of torches not designed for use with this console could create an electrical shock hazard 1 2 SCOPE Thepurposeofthismanualistoprovidetheoperatorwith all the information required to in...

Страница 6: ...70 Efficiency 50 Amperes Output 88 Current Capacity PT 27 80 A DCSP Air Requirements PT 27 250 cfh 65 psig 120 l min 4 4 bar Dimensions Length Height Width w torch storage w torch storage 19 0 in 483...

Страница 7: ...ons 1 25 4 mm 3 76 mm 1 25 4 mm 7 3 185 mm 75 Figure 1 1 PT 27 Dimensions Figure 1 2 PT 27 Cutting Performance 8 0 A 50 A 30 A Current Capacity 100 duty 80 A DCSP Length of Service Lines 25 ft or 50 f...

Страница 8: ...is used 2 4 INSPECTION A Remove the shipping container and all packing material and inspect for evidence of concealed damage which may not have been apparant upon receipt of the PCM 50i Notify the car...

Страница 9: ...Allow at least 10 ft 3 m between work and console WORK AIR FILTER REGULATOR set at 65 75 psig 4 4 5 1 bar HOSE ASSEMBLY ON OFF POWER SWITCH PLUG RECEPTACLE purchase locally COVER SAFETY INTERLOCK COV...

Страница 10: ...LLATION 10 Figure 2 2 Ground and Work Cable Connections DO NOT ATTACH WORK CABLE TO PIECE BEING CUT FREE WORK CABLE EARTH GROUND GROUNDED WORK TABLE EARTH GROUND BE SURE WORK IS IN GOOD CONTACT WITH T...

Страница 11: ...8inchfrom the work E When ending a cut the torch switch should be released press and release if using LOCK IN mode and lifted off the workpiece just before the end of the cut to minimize double arcin...

Страница 12: ...REGULATOR POWER CORD AIR CHECK POWER LAMP FAULT LAMP WORK CABLE CONNECTION SAFETY INTERLOCK SWITCH AIR HOSE CONNECTION OUTPUT CURRENT CONTROL LOCK IN TORCHGASHOSE CONNECTION TORCH SWITCH CONNECTION AI...

Страница 13: ...s 1 Cutting speed too fast or too slow 2 Improper air pressure 3 Faulty nozzle or electrode D Double Arcing Damaged Nozzle Orifice 1 Low air pressure 2 Damaged cutting nozzle 3 Loose cutting nozzle 4...

Страница 14: ...ed or kinked F Make sure all plugs fittings and ground connec tions are tight G Removeorreplacecarryingstrapannually sooner if weekly check shows wear or damage Wateroroiloccasionallyaccumulatesincomp...

Страница 15: ...D Remove the piston E Clean all parts with cleaning agent NOTE Ensure cleaning agent does not contain solvents which can degrade polysulfone Reassemble the flow switch in reverse order PISTON PLUG PI...

Страница 16: ...d Opentheline wall disconnectswitch or circuit breaker before attempting inspection or work inside of the power source Check the problem against the symptoms in the follow ing troubleshooting guide Th...

Страница 17: ...o Connect Is air adjusted to 65 psig 4 4 bar Yes No Adjust Does air come on with air check switch Yes No No electrode in torch No valve pin in torch Replace electrode Check continuity of torch switch...

Страница 18: ...ir check switch OFF Yes No Turn switch OFF Does arc start when nozzle contacts work without depressing torch switch Yes No Check for short in torch switch Does air flow even when PCM 50i power switch...

Страница 19: ...ain 380 415 volt switch ON Yes No Turn on main disconnect Is plug in receptacle Yes No Insert plug in receptacle Is cooling fan turning Yes No Replace pilot light Check voltage at receptacle and input...

Страница 20: ...voltage below 340 or above 460 volts Yes No Adjust voltage Repair power source Fault lightwillenergizeifvoltagefallsbelow340voltsfor0 3secondsorexceeds400voltsevenforaninstant The light will not turn...

Страница 21: ...Operation A LOCK IN OFF position PUSH RELEASE ENERGIZE NOTES 1 When the torch switch is pushed during postflow period the postflow and preflow times are canceled and the HF is energized immediately 2...

Страница 22: ...ZE NOTES 1 When the torch switch is pushed during postflow period the postflow and preflow times are canceled and the HF is energized immediately 2 When the red fault pilot light comes on cutting oper...

Страница 23: ...23 Figure 5 1 PCM 50i Series A Schematic Diagram 380 415 V 3 Phase Input 35535 380 415 50 60 HZ 3 PH PCB2 P N 31456...

Страница 24: ...24 Figure 5 2 PCM 50i Series A Wiring Diagram 380 415 V 3 Phase Input 35534...

Страница 25: ...will be used The serial number is stamped on the unit nameplate To assure proper operation it is recommended that only genuine listed parts and products be used with this equipment The use of any oth...

Страница 26: ...HANDLE STRAP LEFT HOUSING HANDLE STRAP RIGHT STRAP HOOK 2 REQ D 951536 CABINET SILKSCREENED POTENTIOMETER 10K 2 W KNOB ALUM 250 SHAFT 1 25 O D DOOR LOCKOUT TERMINAL WORK ADAPTOR BULKHEAD BOARD OUTPUT...

Страница 27: ...ABLE INPUT POWER 10 FT LG 4 COND STRAIN RELIEF POWER CABLE TRANSFORMER ASSY CONTROL CAPACITOR 1300 F 450 V DC PC BOARD ASSY HF HV IGNITION TRANSFORMER HIGH VOLTAGE P C BOARD ASSY START UP TRANSFORMER...

Страница 28: ...14 17750020 951483 951471 17145339 951161 951917 MODULE DIODE 100 A 600 V 100 NS PAD 951518 REACTOR ASSY HIGH FREQUENCY RESISTOR 20 25 W N I PAD 951193 CAPACITOR 01 F 1 KV INDUCTOR ASSY ASSEMBLY HOSE...

Страница 29: ...1 2 3 4 5 6 7 8 9 10 11 1 1 1 1 1 1 1 1 1 1 1 33955GY 33950GY 33952GY 58V75 951181 950829 950923 950744 182W82 34381 34741 HOUSING REGULATOR HOUSING REAR HOUSING WIRE WRAP UTILITY BOX ADAPTOR BULKHEAD...

Страница 30: ......

Страница 31: ......

Страница 32: ...F 15 269 8 95 1 5M Printed in U S A...

Отзывы: