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MultiMaster 160

Mig / Tig / Stick Welding Package

F15-678-D

07 / 2005

Instruction Manual

Содержание MultiMaster 160

Страница 1: ...MultiMaster 160 Mig Tig Stick Welding Package F15 678 D 07 2005 Instruction Manual...

Страница 2: ...LDING CUTTING PRODUCTS ATTN LITERATURE DEPT 411 S EBENEZER ROAD FLORENCE SC 29501 USER RESPONSIBILITY This equipment will perform in conformity with the description thereof contained in this manual an...

Страница 3: ...0 OPERATION 16 4 1 STANDARD CONTROLS 16 4 1 1 POWER ON OFF SWITCH 16 4 2 2 TEMP LAMP 16 4 1 3 PROCESS SELECTOR SWITCH 16 4 1 4 SECONDARY WELDING CONNECTIONS 16 4 1 5 WIRE FEED SPEED CONTROL 16 4 1 5 V...

Страница 4: ...4 Table of Contents...

Страница 5: ...nces on the workpiece which might pro duce flammable or toxic vapors Do not do hot work on closed containers They may explode 4 Have fire extinguishing equipment handy for instant use such as a garden...

Страница 6: ...mes Never strike an arc on a cylinder 5 For additional information refer to CGA Standard P 1 Precautions for Safe Handling of Compressed Gases in Cylinders which is available from Compressed Gas Assoc...

Страница 7: ...ou en un point loign de la zone de travail augmente en effet le risque de pas sage d un courant de sortie par des cha nes de PR CAUTIONS DE S CURIT AVERTISSEMENT Ces r gles de s curit ont pour objet d...

Страница 8: ...ommandations particuli res en mati re de ventilation indiqu es l alin a 6 de la norme Z49 1 de l AWS 5 ENTRETIEN DE L QUIPEMENT Un quipement entretenu de fa on d fectueuse ou inad quate risque non seu...

Страница 9: ...5 160A Regulation range TIG 10 160A Hot Start Adjustable Arc Force Automatic built in Antisticking Automatic built in Ignition electrode Scratch Ignition TIG Lift arc Wire Spool 5 15 20kg 12 33 44 lb...

Страница 10: ...Nozzle Straight 5 8 16mm 0700200057 Gas Nozzle Conical 3 8 9 5mm 0700200060 Contact Tip 023 0 6mm 0700200063 Contact Tip 030 0 8mm 0700200064 Contact Tip 035 0 9mm 0700200065 Contact Tip 040 1 0mm 070...

Страница 11: ...30 035 core wire 10 work cable and clamp 8 primary cable with plug Mig Welding Handbook and set up guide Tig Welding Handbook Coreshield 15 035 x 10 Spool LV 6013 Stick Electrodes 1 2 4 4 POWER SOURCE...

Страница 12: ...s SECTION 2 INTRODUCTION Handle Strap Hinged Wire Compartment Door with Setup Chart Wire Spindle Assembly 2 Roll Drive Stand MIG Polarity Changeover Connectors Drive Motor MIG Gun Connector Primary In...

Страница 13: ...50 volt 50 Amp receptacle con forming to NEMA 6 50R configuration The receptacle must be wired to a separately fused disconnect or circuit breaker by a qualified electrician 3 3 SECONDARY OUTPUT CONNE...

Страница 14: ...ure 4 Wire Feeder Mechanism C Feed the wire from the spool through the inlet guide across the drive roll grooves into the outlet guide and cc connection tube To ensure proper wire feeding it is import...

Страница 15: ...en end or adjustable wrench To prevent damaging the O ring seals and plastic tube do not use the flowmeter tube as a handle when attaching the regulator Cylinder Valve Cylinder Pressure Gauge Outlet C...

Страница 16: ...ing mode This helps ensure positive arc strikes for difficult to start electrodes and also allows for softer starts on thin material SECTION 3 INSTALLATION 4 0 OPERATION 4 1 STANDARD CONTROLS 4 1 1 PO...

Страница 17: ...ld Process Switch Current Set Wire Feed Speed Trim IPM Figure 8 Control Panel Positive Output Connection Negative Output Connection Temperature Lamp Voltage Set Main Power Switch Wire Feed Speed Hot S...

Страница 18: ...process being used Step 2 Place the WELD PROCESS 1 switch in the MIG FAR RIGHT position Step 3 Turn the Wire Speed Knob 2 to the desired speed Step 4 Turn the VOLTAGE 3 knob to the desired arc voltag...

Страница 19: ...Figure 13 Front Control Panel TIG GTAW Process Setup Table 4 TIG PARAMETERS CHART Step 2 Be sure to set the polarity to DCEN Electrode Negative by placing the Heliarc Torch in the Negative connection...

Страница 20: ...ode Positive by placing the Electrode Holder cable in the Positive connection terminal on the front of the power source In general choose a polarity based on electrode being used Some can be run with...

Страница 21: ...ed air This cleaning operation is neces sary so that maximum cooling will be accomplished by the air stream This should be done periodically depend ing upon the location of the unit and the amount of...

Страница 22: ...15VA 0558002732 T2 MAIN TRANSFORMER 10 3 0558002733 L1 COIL 50uH 0558002729 R201 R202 RESISTORS 10R 3W C201 C202 CAPACITORS 4n7 400V C203 C204 CAPACITORS 1000pF 250VAC D201 D202 D203 D204 D205 DIODES...

Страница 23: ...serial number is stamped on the unit nameplate 6 2 Ordering Replacement parts may be ordered from your ESAB dis tributor or from ESAB Welding Cutting Products Attn Customer Service Dept PO Box 100545...

Страница 24: ...24 12 11 10 14 6 5 16 3 7 4 15 8 13 18 17 19 20 Feed Motor SECTION 6 REPLACEMENT PARTS...

Страница 25: ...8002711 Reel Hub 10 0558002738 Fan VR1 2 11 0558002739 Fan Grid 12 34574 Mains Power Cable w Plug 10Ft 13 0558002746 EMI Filter 14 0558002716 Inverter AC PCB 15 0558002717 Control PCB 16 0558002747 ON...

Страница 26: ...26 Multimaster 160 Bottom Plate 61 62 63 68 64 67 66 65 SECTION 6 REPLACEMENT PARTS...

Страница 27: ...0558002727 Sink Heat w Diodes 63 0558002728 Output Diodes 64 0558002729 Choke 65 0558002730 Rectifier Bridge 66 0558002731 Varistor 67 0558002732 Auxiliary Transformer 68 0558002733 Transformer Spare...

Страница 28: ...28 Notes...

Страница 29: ...29 Notes...

Страница 30: ...30 Notes...

Страница 31: ...ICK Process Charts in Section 4 Operation Revision B graphics were updated to show current black painted surfaces Minor part number updates done in spare parts list Revision C added block diagram on P...

Страница 32: ...rized Repair Stations Welding Equipment Troubleshooting C TECHNICAL SERVICE Telephone 800 ESAB 123 Fax 843 664 4452 Hours 8 00 AM to 5 00 PM EST Part Numbers Technical Applications Specifications Equi...

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