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1 SAFETY

0459 293 787

- 6 -

© ESAB AB 2018

4.

Wear flameproof gauntlet type gloves, heavy long-sleeve shirt, cuff less trousers,
high-topped shoes and a welding helmet or cap for protection, to protect against arc
rays and hot sparks or hot metal. A flameproof apron may also be desirable as
protection against radiated heat and sparks.

5.

Hot sparks or metal can lodge in rolled up sleeves, trouser cuffs, or pockets. Sleeves
and collars should be kept buttoned and open pockets eliminated from the front of
clothing.

6.

Protect other personnel from arc rays and hot sparks with a suitable non-flammable
partition or curtains.

7.

Use goggles over safety glasses when chipping slag or grinding. Chipped slag may be
hot and can fly far. Bystanders should also wear goggles over safety glasses.

FIRES AND EXPLOSIONS

Heat from flames and arcs can start fires. Hot slag or sparks can also
cause fires and explosions. Therefore:

1.

Protect yourself and others from flying sparks and hot metal.

2.

Remove all combustible materials well away from the work area or cover the materials
with a protective non-flammable covering. Combustible materials include wood, cloth,
sawdust, liquid and gas fuels, solvents, paints and coatings paper, etc.

3.

Hot sparks or hot metal can fall through cracks or crevices in floors or wall openings
and cause a hidden smoldering fire or fires on the floor below. Make certain that such
openings are protected from hot sparks and metal.

4.

Do not weld, cut or perform other hot work until the work piece has been completely
cleaned so that there are no substances on the work piece which might produce
flammable or toxic vapors. Do not do hot work on closed containers, they may
explode.

5.

Have fire extinguishing equipment handy for instant use, such as a garden hose,
water pail, sand bucket, or portable fire extinguisher. Be sure you are trained in its
use.

6.

Do not use equipment beyond its ratings. For example, an overloaded welding cable
can overheat and create a fire hazard.

7.

After completing operations, inspect the work area to make certain there are no hot
sparks or hot metal which could cause a later fire. Use fire watchers when necessary.

ELECTRICAL SHOCK

Contact with live electrical parts and ground can cause severe injury
or death. DO NOT use AC welding current in damp areas, if movement
is confined, or if there is danger of falling. Therefore:

1.

Be sure the power source frame (chassis) is connected to the ground system of the
input power.

2.

Connect the workpiece to a good electrical ground.

3.

Connect the work cable to the workpiece. A poor or missing connection can expose
you or others to a fatal shock.

4.

Use well-maintained equipment. Replace worn or damaged cables.

5.

Keep everything dry, including clothing, work area, cables, torch/electrode holder and
power source.

6.

Make sure that all parts of your body are insulated from both the work piece and from
the ground.

7.

Do not stand directly on metal or the earth while working in tight quarters or a damp
area; stand on dry boards or an insulating platform and wear rubber-soled shoes.

8.

Put on dry, hole-free gloves before turning on the power.

Содержание Aristo Mig 5000i

Страница 1: ...Aristo Instruction manual 0459 293 787 GB 20181030 Valid for serial no 834 xxx xxxx Mig 5000i Mig 5000i WeldCloud 460 V...

Страница 2: ......

Страница 3: ......

Страница 4: ...Primary input 16 4 4 Terminating resistor 17 5 OPERATION 18 5 1 Connections and control devices 18 5 2 Turning on the power source 19 5 3 Fan control 19 5 4 Overheating protection 19 5 5 Remote contro...

Страница 5: ...ecautions listed below as well as all other manuals material safety data sheets labels etc Failure to observe Safety Precautions can result in injury or death PROTECT YOURSELF AND OTHERS Some welding...

Страница 6: ...t or perform other hot work until the work piece has been completely cleaned so that there are no substances on the work piece which might produce flammable or toxic vapors Do not do hot work on close...

Страница 7: ...harm particularly in confined spaces Shielding gases can cause asphyxiation Therfore 1 Keep your head out of the fumes Do not breathe the fumes and gases 2 Always provide adequate ventilation in the w...

Страница 8: ...by using suitable hand trucks MOVING PARTS Moving parts such as fans rotors and belts can cause injury Therefore 1 Keep all doors panels guards and covers closed and securely in place 2 Stop engine or...

Страница 9: ...52 529 The following publications are recommended to you 1 ANSI ASC Z49 1 Safety in Welding and Cutting 2 AWS C5 5 Recommended Practices for Gas Tungsten Arc Welding 3 AWS C5 6 Recommended Practices...

Страница 10: ...learly marked and close at hand Lubrication and maintenance must not be carried out on the equipment during operation WARNING Arc welding and cutting can be injurious to yourself and others Take preca...

Страница 11: ...fore starting engine Stop engine before installing or connecting unit Keep hands hair loose clothing and tools away from moving parts FIRE HAZARD Sparks spatter can cause fire Make sure that there are...

Страница 12: ...Y 0459 293 787 12 ESAB AB 2018 ESAB has an assortment of welding accessories and personal protection equipment for purchase For ordering information contact your local ESAB dealer or visit us on our w...

Страница 13: ...Aristo Feed 3004 or Aristo Feed 4004HD wire feed units for manual welding The power source Mig 5000i WeldCloud is combined with U82 and provides a control box which enables wireless monitoring For mo...

Страница 14: ...A 8 60 V 16 500 A GMAW MIG MAG control panel M2 8 42 V 8 42 V SMAW MMA 4 500 A 4 500 A Permissible load at GMAW MIG MAG 60 duty cycle 500 A 39 V 500 A 39 V 100 duty cycle 400 A 34 V 400 A 34 V Permis...

Страница 15: ...nsulation class transformer H H Enclosure class IP23 IP23 Application class 1 Valid for power sources without VRD specification on the rating plate 2 Valid for power sources with VRD specification on...

Страница 16: ...ry that the equipment is connected only to a supply with a short circuit power greater than or equal to Sscmin Refer to the technical data in the TECHNICAL DATA chapter 4 1 Lifting instructions CAUTIO...

Страница 17: ...4G6 Phase current I RMS 28 A Fuse Time Delay 50 A NOTE Sizes per National Electric Code for 90 C rated copper conductors 30 C ambient Not more than three conductors in raceway or cable Local codes sh...

Страница 18: ...crew terminal RED 4 Connection for return cable at SMAW and GMAW or for welding current cable at GTAW 13 Only on WeldCloud version Measure outlet screw terminal BLACK 5 Connection for remote control 1...

Страница 19: ...sion in U8 should be 1 20 or higher Power sources with intergral control panels should have program version 1 21 or higher in order for the remote control to function correctly When the remote control...

Страница 20: ...on welding equipment CAUTION All warranty undertakings from the supplier cease to apply if the customer attempts any work to rectify any faults in the product during the warranty period 6 1 Cleaning t...

Страница 21: ...upted during welding Check whether the thermal overload trips have operated indicated by the orange lamp on the front panel Check the main power supply fuses The thermal overload trips operate frequen...

Страница 22: ...vice or repair work to make sure that the product still conforms to the mentioned standards CAUTION Repair and electrical work should be performed by an authorised ESAB service technician Use only ESA...

Страница 23: ...DIAGRAM 0459 293 787 23 ESAB AB 2018 DIAGRAM...

Страница 24: ...oduct Note 0459 230 884 Welding power source Mig 5000i 0445 400 884 Welding power source Mig 5000i WeldCloud With WeldCloud unit 0459 839 020 Spare parts list Mig 5000i Mig U5000i Mig 5000i WeldCloud...

Страница 25: ...SPARE PARTS LIST 0459 293 787 25 ESAB AB 2018 SPARE PARTS LIST Item Ordering no Denomination 1 0458 398 001 Filter 2 0458 383 991 Front grill...

Страница 26: ...guide pin 0459 145 880 Autotransformer TUA2 0459 491 910 Remote control adapter RA12 12 pole For analogue remote controls to CAN based equipment 0459 491 880 Remote control unit MTA1 CAN GMAW wire fee...

Страница 27: ...SMAW and GTAW current 0459 491 884 Remote control unit AT1 CF CAN SMAW and GTAW rough and fine setting of current Remote control cable 4 pole 12 pole 0459 554 884 0 8 ft 0 25 m 0459 554 880 16 4 ft 5...

Страница 28: ...6 528 962 32 9 ft 10 m Connection set water CAN 12 12 pole 0456 528 885 5 6 ft 1 7 m 0456 528 895 16 4 ft 5 m 0456 528 886 32 9 ft 10 m 0456 528 887 49 4 ft 15 m 0456 528 888 82 0 ft 25 m 0456 528 889...

Страница 29: ...ACCESSORIES 0459 293 787 29 ESAB AB 2018 0700 006 897 Return cable 16 4 ft 5 m 2 0 AWG 0459 579 880 MMC kit for power source Mig...

Страница 30: ...For contact information visit esab com ESAB AB Lindholmsall n 9 Box 8004 402 77 Gothenburg Sweden Phone 46 0 31 50 90 00 http manuals esab com...

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