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Use and maintenance manual

Longitudinal profile welding

Model: LRWG-100

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Содержание LRWG-10

Страница 1: ...and maintenance manual Type Longitudinal profile welding 1500 mm Model LRWG 100 IMPORTANT Read this user manual and follow the instructions and warnings before operating this device Any modification or transformation performed on this machine may cause loss of the manufacturer s guarantee and liability This manual must always remain near to the machine and visible to all the operating and maintena...

Страница 2: ..._________________________________________________ P a g 2 Index Page CE Declaration of conformity 3 Description 4 Technical Characteristics 4 Standard equipment 4 Warnings and safety 4 Installation and start up 5 Electrical Connection 6 Using instructions 7 Grinding and gluing 13 Care and maintenance 15 Electrical drawings 16 Spare parts 20 ...

Страница 3: ... date 2021 Inspired by the directives of the Official Journal of the European Communities 2006 42 CE Machinery Directive 2014 35 UE Low Voltage Directive 2014 30 UE Electromagnetic Compatibility Directive Complies with the design and construction specifications of the European Standards on General Machine Safety EN 349 EN 614 1 EN 614 2 EN 12100 EN 11161 1 EN 1005 1 EN 1005 2 EN 1005 3 EN 1005 4 E...

Страница 4: ...fety ERM Engineering recommends the users of this machine to fully read this user s manual prior to its use to guarantee safe work It also advises and recommends equipment not being used by unqualified staff who have not received prior training from ERM Engineering A copy of this manual delivered along with the machine must always remain at hand during its use both for the production operators as ...

Страница 5: ...the European Community Council Directives Installation and start up Site the machine in well ventilated places or under a fume exhaust hood THE FUMES PRODUCED WHEN WELDING SOME MATERIALS ARE TOXIC AND MAY CAUSE IRRITATION OF THE RESPIRATORY TRACT Place the welder in such a way to simplify placement and removal of continuous belts on the open side of the machine frame Allow sufficient free space fo...

Страница 6: ..._______________________________________________________________________________________________ P a g 6 Electrical Connection Connect the machine to a suitable single phase 230V power supply Connect the vacuum system to the grey socket Connect the Leister to the red socket from the opposite side ...

Страница 7: ...___________________________________________________ P a g 7 Using instructions Turn on the control box using the general circuit breaker After turning on restart the machine pressing the blue button RESET Load the slab in the back shaft and fix the guides Pass the belt across the table pulling up the grinder protection until welding pulley ...

Страница 8: ...___________________________________________________________________________ P a g 8 Adjust the table guides at the belt measure completely in the centre Select and change if necessary the pulley corresponding to the profile to be processed by the machine using 17 mm key Down the welder pulley using the manual valve ...

Страница 9: ...l LRWG 100 _______________________________________________________________________________________________________________________ P a g 9 Adjust the welder pressure with regulator Load the profile on the top support Introduce the profile down the welder pulley ...

Страница 10: ...d adjust the temperature rotating this wheel NOTE For perfect welding the welder should be pre heated until the temperature digits will be fixed After the welder has been pre heated begin welding by pressing the black button to start welder of valve to rotation while at the same time pressing the green START button on the control panel to start the motor NOTE For more information about the Leister...

Страница 11: ... have a direct effect on the quality of the weld so a test should be performed before welding the belt just to make sure all the settings are correct The position angle and proximity of the welder is also very important for the temperature setting Increasing the distance or angle in relation to the profile reduces the effectiveness of the bond between the materials Change the position of the welde...

Страница 12: ...any changes made to the temperature will not become effective until a few minutes have elapsed Adjusting the welding rate using the control speed potentiometer has immediate results Adjust the pressure by moving the pressure s control knob located at the welding pulley Depending on the thickness of the profile you can adjust a differential of both pulleys speed adjusting the potentiometer for such...

Страница 13: ...s 100 both pulleys rotate at the same speed When this value is reduced the top pulley profile turns faster than the bottom pulley belt pulley Grinding and gluing Turn on the grinding weld by grinding button With this control the vacuum system turns on automatically Adjust the pressure of this grinding wheel with the knob Turning to the left you can increase the pressure Also grinder s speed can be...

Страница 14: ...____________________________________________________________________ P a g 1 4 For gluing the belt while the grinding process install the bottle as shown here using a piece of material down to avoid that glue falls Fix the brass tube using the edge knobs and retire the piece of material Adjust the pressure with a top knob ...

Страница 15: ...ater element to fuse because of the increased temperature inside the tube Care and maintenance Because various chemical components are used during the welding process there is an accumulation of highly corrosive waste in the welding area rollers pulleys guides etc and so they should be cleaned regularly to ensure correct operation Do not grease or lubricate any component of the machine These compo...

Страница 16: ...dinal profile welding Model LRWG 100 _________________________________________________________________________________________________________________________________________________________________________ P a g 1 6 Electrical drawings ...

Страница 17: ...al Longitudinal profile welding Model LRWG 100 _________________________________________________________________________________________________________________________________________________________________________ P a g 1 7 ...

Страница 18: ...al Longitudinal profile welding Model LRWG 100 _________________________________________________________________________________________________________________________________________________________________________ P a g 1 8 ...

Страница 19: ...al Longitudinal profile welding Model LRWG 100 _________________________________________________________________________________________________________________________________________________________________________ P a g 1 9 ...

Страница 20: ...gitudinal profile welding Model LRWG 100 _________________________________________________________________________________________________________________________________________________________________________ P a g 2 0 Spare parts ...

Страница 21: ...al Longitudinal profile welding Model LRWG 100 _________________________________________________________________________________________________________________________________________________________________________ P a g 2 1 ...

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