background image

OPERATOR INSTRUCTION MANUAL

SWi5TE_Rev02_A5

SWi5TE

FLANGE SPREADING WEDGE

6

3.5

SAFETY BLOCKS

Each tool is supplied with a Safety Block. The Safety Block 
has been designed with steps that match the spreading 
distance of the SWi tools.

The Stepped Block Kit contains a larger Safety Block to 
cater for wider spreading distances.

3.6

STEPPED BLOCKS

A pair of Stepped Blocks can be supplied as a kit item. 

These can be fixed to the jaws (individually or in pairs) 

to increase the effective jaw thickness and therefore the 

maximum spreading distance.

Use of the Stepped Blocks also enables the SWi5TE Flange 
Spreader to be used in a joint with a larger access gap. 

Wedge protrusion can be minimised by the use of Stepped 
Blocks, reducing the penetration into the joint. This 

enables, for example, spectacle blinds to be changed.

Attach the stepped block to the tool using the M6 counter-

sunk screw. Use the hex-key supplied to tighten the screw 

into the threaded hole in the jaw of the tool. Repeat for 
second Stepped Block to further increase the effective jaw 
thickness if required.

3.3

FLANGE WORK

DANGER:

 Do not rely upon hydraulic systems 

for  supporting  the  access  gap  during  flange 
work. Do not allow fingers, hands or other body 

parts into the space created between the 

flanges.

3.4

FLANGE CLOSURE

Allow  the  flanges  to  return  to  their  closed  position  by 

gradually retracting the tool. Consult the relevant section 
of the manual for instructions on how to retract the tool. 
Before the tool has fully retracted, insert the Safety 

Blocks  into  the  flange  joint.  Ensure  the  full  breadth  of 

the selected Safety Block step is fully inserted, before 

gradually retracting the tool until the flange load has been 

applied to them.

To use the next smallest step, place the tool in the gap 

and actuate enough to relieve the load on the Safety 

Blocks. In this way the flange joint can be progressively 

closed.

As the flange approaches its fully closed position, support 

the tool to avoid it dropping out of the joint. Ensure that 
care is taken to prevent objects being dropped. Dropped 
objects pose a risk of personal injury or equipment 
damage.

Содержание SWi5TE

Страница 1: ...OPERATOR INSTR UC TIO N M A NUA L SWi5TE E Q U A L I Z E R I N T E R N AT I O N A L LT D w w w e q u a l i z e r i n t e r n a t i o n a l c o m F L A N G E S P R E A D I N G W E D G E ...

Страница 2: ...GE CLOSURE 3 5 SAFETY BLOCKS 3 6 STEPPED BLOCKS 3 7 HANDLE 3 8 LANYARD 3 9 STEP DIMENSIONS SPREADING DISTANCES 4 TOOL MAINTENANCE 4 1 INSPECTION 4 2 CLEANING 4 3 SERVICING 4 4 LUBRICATION PROCEDURE 4 5 STORAGE TRANSPORTATION 4 6 OPERATING CONDITIONS 4 7 SUB SEA USAGE 5 SWi5TE 5 1 TOOL CAPABILITIES 5 2 TOOL FUNCTION 5 3 KIT CONTENTS 5 4 DIMENSIONS 6 TROUBLESHOOTING 6 1 SWi5TE TROUBLESHOOTING 7 REGU...

Страница 3: ... competent in the use of hydraulic equipment should use these tools 2 3 DISCLAIMER Equalizer cannot be held responsible for injury or damage resulting from unsafe product use lack of maintenance or incorrect product and or system operation If in doubt as to the safety precautions and applications contact Equalizer using the contact details at the back of this manual 1 INTRODUCTION The Equalizer SW...

Страница 4: ...vibration total value to which this tool is subjected does not exceed 2 5 m s2 2 4 DEFINITION OF TERMS A CAUTION is used to indicate correct operating or maintenance procedures and practices to prevent damage to or destruction of equipment or other property A WARNING indicates a potential danger that requires correct procedures or practices to avoid personal injury A DANGER is only used when your ...

Страница 5: ...E TOOL OPERATION 3 1 GENERAL GUIDANCE Before attaching the tool ensure at least two flange bolts remain in place These should be 180 degrees apart with their nuts loosened sufficiently to enable flange work to be carried out Leaving these bolts in place will help to reduce unwanted lateral flange movement during flange spreading Prior to spreading an assesment should be carried out to determine th...

Страница 6: ...in the jaw of the tool Repeat for second Stepped Block to further increase the effective jaw thickness if required 3 3 FLANGE WORK DANGER Do not rely upon hydraulic systems for supporting the access gap during flange work Do not allow fingers hands or other body parts into the space created between the flanges 3 4 FLANGE CLOSURE Allow the flanges to return to their closed position by gradually ret...

Страница 7: ...ndle holes for fixing the lanyard Do not attach the lanyard to the plastic handle DANGER Care should be taken when using the lanyard to avoid entanglement with body parts To remove the Stepped Blocks unscrew the M6 counter sunk screw Do not force the screw out of the Stepped Block it is deliberately retained to prevent it becoming misplaced Use the tool as per the Tool Operation instructions Ensur...

Страница 8: ... JAW DIMENSIONS WITHOUT STEPPED BLOCKS ATTACHED 5 4 0 m m 2 1 3 3 8 m m 1 5 0 2 2 0 m m 0 8 7 4 0 m m 0 1 6 TOOL CLOSED 7 9 0 m m 3 1 1 6 3 0 m m 2 4 8 4 7 0 m m 1 8 5 2 9 0 m m 1 1 4 TOOL OPEN JAW DIMENSIONS WITH STEPPED BLOCKS ATTACHED 5 7 0 m m 2 2 4 7 6 0 m m 2 9 9 TOOL CLOSED 8 2 0 m m 3 2 3 1 0 1 0 m m 3 9 8 TOOL OPEN SAFETY BLOCK DIMENSIONS 9 6 0 m m 3 7 8 7 6 0 m m 2 9 9 LARGE SAFETY BLOCK...

Страница 9: ...ION Equalizer tools should be stored in a cool dry place Tools should always be cleaned serviced and lubricated prior to storage Ensure that tools are stored in their designated packing cases 4 TOOL MAINTENANCE 4 1 INSPECTION A thorough inspection should be carried out prior to usage storage or transportation to ensure the completeness and condition of the tool Inspection should include visual ins...

Страница 10: ...tandard hydraulic tools will not function correctly and may jam in place if used in this configuration 4 6 OPERATING CONDITIONS GREASE LIMITATIONS Minimum Temperature 5 C 23 F Maximum Temperature 40 C 104 F MECHANICAL TOOLS Minimum Jaw Contact Temperature 30 C 22 F Maximum Jaw Contact Temperature 150 C 302 F HYDRAULIC TOOLS Minimum Jaw Contact Temperature 30 C 22 F Maximum Jaw Contact Temperature ...

Страница 11: ... of its internal spring The handle does not need to be pumped to retract the tool When using multiple tools exercise caution while retracting to keep the spreading force balanced as the gap is closed AIR LOCK RELIEF If full pressure is not achieved an air lock may be present in the hydraulic system The following procedure can be executed to relieve any air locks Connect the hand pump to the tool w...

Страница 12: ...ed into the oil reservoir Repeat this process three further times to ensure that all air is removed from the system The tool should now reach full working pressure Disconnect the hand pump from the hydraulic hose grip the baseplate of the hand pump body in a vice with the pump body vertical and the main handle at the top Remove the four nuts holding the main handle and lift off Grip the refilling ...

Страница 13: ...yards 1 x Set of Instruction Manuals 1 x Plastic Carry Case Foam Inserts 580 mm x 340 mm x 180 mm 22 8 x 13 4 x 7 1 Gross Kit Weight 14 4 kg 31 7 lb Tool only weight 5 2 kg 11 4 lb STEPPED BLOCK KIT Product Code 1640016 01 2 x SWi5TE Step Block 2 x M6 CSK Hex Screw 2 x Retaining Washer 1 x SWi5TE Large Safety Block 2 x 4mm Allen Key Gross Kit Weight 1 3 kg 2 9 lb TOOL DIMENSIONS CLOSED 4 0 mm 0 16...

Страница 14: ...E SPREADING WEDGE 14 6 TROUBLESHOOTING 6 1 SWi5TE TROUBLESHOOTING The wedge is advancing but does not reach full pressure P O S S I B L E C A U S E There is air in the hydraulic system R E C O M M E N D E D A C T I O N Follow the Airlock Relief instructions ...

Страница 15: ...ICE EQUALIZER INTERNATIONAL LTD Equalizer House Claymore Drive Aberdeen Scotland AB23 8GD 7 2 APPLICABLE PATENT NUMBERS The following list of Patents are applicable to EQUALIZER INTERNATIONAL LTD SWi5TE tools REGISTERED DESIGNS 002224980 0001 002224980 0002 002224980 0003 002224980 0004 084204 353180 256685 ZL201330454407 8 93373 D729603 D168772 41538 ...

Страница 16: ...PLATE 4 8 110006 01 M3 x 8 CSUNK SCREW 4 9 1640050 01 SWi5TE COVER PLATE 2 10 110007 01 M5 x 16 CSUNK SCREW 4 11 901301 01 EXTERNAL CIRCLIP 4 12 1640300 01 SWi5TE HANDLE ASSEMBLY 1 13 1640200 01 SSS050UK 5T CYLINDER 1 14 300401 01 M5 SCKT SET SCREW 2 15 1120017 01 EXTERNAL CIRCLIP DIN 471 40 x 1 75 1 16 1640052 01 SWi5TE CYLINDER WRAP STICKER LARGE 1 17 1640053 01 SWi5TE COVER PLATE TRIANGLE STICK...

Страница 17: ...TON 1 3 1640203 01 CYLINDER ENDCAP 1 4 300901 01 COUPLER 1 5 KIT 1640213 01 CYLINDER WIPER SEAL 1 6 CYLINDER TENSION DIE SPRING 1 7 CYLINDER SPRING LOCK 2 8 CYLINDER M5x16 CAP SCREW 1 9 CYLINDER M5x12 CAP SCREW 1 10 CYLINDER O RING 1 11 CYLINDER BACKUP RING 1 HYDRAULIC CYLINDER PARTS LIST 1640200 01 REV 01 Page 17 ...

Страница 18: ...SWi5TE SAFETY BLOCK SMALL 1640015 01 REV 03 Page 18 ...

Страница 19: ...SWi5TE LARGE SAFETY BLOCK ASSEMBLY 1640017 01 REV 03 Page 19 ...

Страница 20: ...ESCRIPTION QTY 1 1640011 01 SWi5TE STEP BLOCK 2 2 503703 01 M6 CSK HEX SCREW 2 3 830901 01 RETAINING WASHER 2 4 1640017 01 SWi5TE LARGE SAFETY BLOCK ASSEMBLY 1 5 060701 01 4mm ALLEN KEY 2 SWi5TE STEP BLOCK PAIR KIT 1640016 01 REV 03 Page 20 ...

Страница 21: ...scription QTY 1 M5 x 16 CSUNK SCREW 4 2 M3 x 8 CSUNK SCREW 4 3 SWi5TE JOINING PLATE 4 4 EXTERNAL CIRCLIP 4 5 M5 SCKT SET SCREW 2 6 3 mm ALLEN KEY 1 7 2 5 mm ALLEN KEY 1 8 2 mm ALLEN KEY 1 SWi5TE FASTENERS SERVICE KIT 1640400 01 REV 02 Page 21 ...

Страница 22: ...2 2X 1 2X 3 ITEM NO Description QTY 1 WEDGE LOGO STICKER 2 2 COVER PLATE TRIANGLE STICKER 2 3 CYLINDER WRAP STICKER SMALL 1 STICKERS SERVICE KIT 1640500 01 REV 01 Page 22 ...

Страница 23: ... 1 CYLINDER WIPER SEAL 1 2 CYLINDER BACKUP RING 1 3 CYLINDER O RING 1 4 CYLINDER SPRING LOCK 2 5 CYLINDER M5x12 CAP SCREW 1 6 CYLINDER TENSION DIE SPRING 1 7 CYLINDER M5x16 CAP SCREW 1 HYDRAULIC CYLINDER SERVICE KIT 1640213 01 REV 01 Page 23 ...

Страница 24: ...L LT D H e a d O f f i c e E q u a l i z e r H o u s e C l a y m o r e D r i v e A b e r d e e n S c o t l a n d U K A B 2 3 8 G D t 4 4 0 1 2 2 4 7 0 1 9 7 0 f 4 4 0 1 2 2 4 8 2 3 7 9 1 w w w e q u a l i z e r i n t e r n a t i o n a l c o m ...

Отзывы: