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OPERATOR INSTRUCTION MANUAL

SWi5TE_Rev02_A5

SWi5TE

FLANGE SPREADING WEDGE

4

WARNING:

 Applying pressure to a damaged 

hose may cause it to rupture. 

WARNING:

 Immediately replace worn or 

damaged parts. Use only genuine Equalizer 
parts from approved distributors or service 
centres. Equalizer parts have been engineered 

and manufactured to be fit-for-purpose. 

DANGER:

 To minimise risk of personal injury 

keep hands and feet away from the tool and 
workpiece during operation.

WARNING:

 Always wear suitable clothing and 

Personal Protective Equipment (PPE). Do not 
handle pressurised hoses; escaping oil under 
pressure can penetrate the skin, causing 
serious injury. Seek medical attention 
immediately if oil penetration is suspected.

WARNING:

 Only pressurize complete and fully 

connected hydraulic systems. Do not pressurize 
systems that contain unconnected couplers. 

CAUTION:

 Do not lift hydraulic equipment by 

the hoses or couplers. Use only the designated 
carrying handles.

CAUTION:

 Lubricate tools as directed in this 

manual prior to operation. Use only approved 
lubricants of high quality, following the lubricant 
manufacturers instructions.

CAUTION:

 Only use the designated anchor 

point for fixing the lanyard. Do not attach the 

lanyard to the plastic handle.  

DANGER:

 Care should be taken when using 

the lanyard to avoid entanglement with body 
parts.

The vibration total value to which this tool is 

subjected does not exceed 2.5 m/s

2

.  

2.4

DEFINITION OF TERMS

CAUTION

 is used to indicate correct operating or 

maintenance procedures and practices to prevent damage 
to, or destruction of equipment or other property.

WARNING

 indicates a potential danger that requires 

correct procedures or practices to avoid personal injury.

DANGER

 is only used when your action or lack of 

action may cause serious injury or even death.

DO:

 an illustration showing how the tool should 

be used.

DON’T:

 an illustration showing an incorrect way 

to use a tool.

2.5

HAZARDS

WARNING:

 ensure all hydraulic components 

are rated to a safe working pressure of 700 bar 
(10 000 psi).

WARNING:

 Do not overload equipment. The 

risk of hydraulic overloading can be minimised 
by using the Equalizer Hand Pump, which has a 
factory-set safety valve preventing the safe 

working pressure being exceeded. 

If alternative hydraulic pumps are used, ensure 
that  there are adequate systems to limit the 
working pressure to 700 bar (10 000 psi).

CAUTION:

 ensure components are protected 

from  external  sources  of  damage,  such  as 
excessive  heat,  flame,  moving  machine  parts, 

sharp edges and corrosive chemicals.

CAUTION:

 Take care to avoid sharp bends and 

kinks in hydraulic hoses. Bends and kinks can 
cause severe back-up pressure and cause hose 
failure. Protect hoses from dropped objects; a 
sharp impact may cause internal damage to 
hose wire strands. Protect hoses from crush 
risks, such as heavy objects or vehicles; crush 
damage can cause hose failure.

Содержание SWi5TE

Страница 1: ...OPERATOR INSTR UC TIO N M A NUA L SWi5TE E Q U A L I Z E R I N T E R N AT I O N A L LT D w w w e q u a l i z e r i n t e r n a t i o n a l c o m F L A N G E S P R E A D I N G W E D G E ...

Страница 2: ...GE CLOSURE 3 5 SAFETY BLOCKS 3 6 STEPPED BLOCKS 3 7 HANDLE 3 8 LANYARD 3 9 STEP DIMENSIONS SPREADING DISTANCES 4 TOOL MAINTENANCE 4 1 INSPECTION 4 2 CLEANING 4 3 SERVICING 4 4 LUBRICATION PROCEDURE 4 5 STORAGE TRANSPORTATION 4 6 OPERATING CONDITIONS 4 7 SUB SEA USAGE 5 SWi5TE 5 1 TOOL CAPABILITIES 5 2 TOOL FUNCTION 5 3 KIT CONTENTS 5 4 DIMENSIONS 6 TROUBLESHOOTING 6 1 SWi5TE TROUBLESHOOTING 7 REGU...

Страница 3: ... competent in the use of hydraulic equipment should use these tools 2 3 DISCLAIMER Equalizer cannot be held responsible for injury or damage resulting from unsafe product use lack of maintenance or incorrect product and or system operation If in doubt as to the safety precautions and applications contact Equalizer using the contact details at the back of this manual 1 INTRODUCTION The Equalizer SW...

Страница 4: ...vibration total value to which this tool is subjected does not exceed 2 5 m s2 2 4 DEFINITION OF TERMS A CAUTION is used to indicate correct operating or maintenance procedures and practices to prevent damage to or destruction of equipment or other property A WARNING indicates a potential danger that requires correct procedures or practices to avoid personal injury A DANGER is only used when your ...

Страница 5: ...E TOOL OPERATION 3 1 GENERAL GUIDANCE Before attaching the tool ensure at least two flange bolts remain in place These should be 180 degrees apart with their nuts loosened sufficiently to enable flange work to be carried out Leaving these bolts in place will help to reduce unwanted lateral flange movement during flange spreading Prior to spreading an assesment should be carried out to determine th...

Страница 6: ...in the jaw of the tool Repeat for second Stepped Block to further increase the effective jaw thickness if required 3 3 FLANGE WORK DANGER Do not rely upon hydraulic systems for supporting the access gap during flange work Do not allow fingers hands or other body parts into the space created between the flanges 3 4 FLANGE CLOSURE Allow the flanges to return to their closed position by gradually ret...

Страница 7: ...ndle holes for fixing the lanyard Do not attach the lanyard to the plastic handle DANGER Care should be taken when using the lanyard to avoid entanglement with body parts To remove the Stepped Blocks unscrew the M6 counter sunk screw Do not force the screw out of the Stepped Block it is deliberately retained to prevent it becoming misplaced Use the tool as per the Tool Operation instructions Ensur...

Страница 8: ... JAW DIMENSIONS WITHOUT STEPPED BLOCKS ATTACHED 5 4 0 m m 2 1 3 3 8 m m 1 5 0 2 2 0 m m 0 8 7 4 0 m m 0 1 6 TOOL CLOSED 7 9 0 m m 3 1 1 6 3 0 m m 2 4 8 4 7 0 m m 1 8 5 2 9 0 m m 1 1 4 TOOL OPEN JAW DIMENSIONS WITH STEPPED BLOCKS ATTACHED 5 7 0 m m 2 2 4 7 6 0 m m 2 9 9 TOOL CLOSED 8 2 0 m m 3 2 3 1 0 1 0 m m 3 9 8 TOOL OPEN SAFETY BLOCK DIMENSIONS 9 6 0 m m 3 7 8 7 6 0 m m 2 9 9 LARGE SAFETY BLOCK...

Страница 9: ...ION Equalizer tools should be stored in a cool dry place Tools should always be cleaned serviced and lubricated prior to storage Ensure that tools are stored in their designated packing cases 4 TOOL MAINTENANCE 4 1 INSPECTION A thorough inspection should be carried out prior to usage storage or transportation to ensure the completeness and condition of the tool Inspection should include visual ins...

Страница 10: ...tandard hydraulic tools will not function correctly and may jam in place if used in this configuration 4 6 OPERATING CONDITIONS GREASE LIMITATIONS Minimum Temperature 5 C 23 F Maximum Temperature 40 C 104 F MECHANICAL TOOLS Minimum Jaw Contact Temperature 30 C 22 F Maximum Jaw Contact Temperature 150 C 302 F HYDRAULIC TOOLS Minimum Jaw Contact Temperature 30 C 22 F Maximum Jaw Contact Temperature ...

Страница 11: ... of its internal spring The handle does not need to be pumped to retract the tool When using multiple tools exercise caution while retracting to keep the spreading force balanced as the gap is closed AIR LOCK RELIEF If full pressure is not achieved an air lock may be present in the hydraulic system The following procedure can be executed to relieve any air locks Connect the hand pump to the tool w...

Страница 12: ...ed into the oil reservoir Repeat this process three further times to ensure that all air is removed from the system The tool should now reach full working pressure Disconnect the hand pump from the hydraulic hose grip the baseplate of the hand pump body in a vice with the pump body vertical and the main handle at the top Remove the four nuts holding the main handle and lift off Grip the refilling ...

Страница 13: ...yards 1 x Set of Instruction Manuals 1 x Plastic Carry Case Foam Inserts 580 mm x 340 mm x 180 mm 22 8 x 13 4 x 7 1 Gross Kit Weight 14 4 kg 31 7 lb Tool only weight 5 2 kg 11 4 lb STEPPED BLOCK KIT Product Code 1640016 01 2 x SWi5TE Step Block 2 x M6 CSK Hex Screw 2 x Retaining Washer 1 x SWi5TE Large Safety Block 2 x 4mm Allen Key Gross Kit Weight 1 3 kg 2 9 lb TOOL DIMENSIONS CLOSED 4 0 mm 0 16...

Страница 14: ...E SPREADING WEDGE 14 6 TROUBLESHOOTING 6 1 SWi5TE TROUBLESHOOTING The wedge is advancing but does not reach full pressure P O S S I B L E C A U S E There is air in the hydraulic system R E C O M M E N D E D A C T I O N Follow the Airlock Relief instructions ...

Страница 15: ...ICE EQUALIZER INTERNATIONAL LTD Equalizer House Claymore Drive Aberdeen Scotland AB23 8GD 7 2 APPLICABLE PATENT NUMBERS The following list of Patents are applicable to EQUALIZER INTERNATIONAL LTD SWi5TE tools REGISTERED DESIGNS 002224980 0001 002224980 0002 002224980 0003 002224980 0004 084204 353180 256685 ZL201330454407 8 93373 D729603 D168772 41538 ...

Страница 16: ...PLATE 4 8 110006 01 M3 x 8 CSUNK SCREW 4 9 1640050 01 SWi5TE COVER PLATE 2 10 110007 01 M5 x 16 CSUNK SCREW 4 11 901301 01 EXTERNAL CIRCLIP 4 12 1640300 01 SWi5TE HANDLE ASSEMBLY 1 13 1640200 01 SSS050UK 5T CYLINDER 1 14 300401 01 M5 SCKT SET SCREW 2 15 1120017 01 EXTERNAL CIRCLIP DIN 471 40 x 1 75 1 16 1640052 01 SWi5TE CYLINDER WRAP STICKER LARGE 1 17 1640053 01 SWi5TE COVER PLATE TRIANGLE STICK...

Страница 17: ...TON 1 3 1640203 01 CYLINDER ENDCAP 1 4 300901 01 COUPLER 1 5 KIT 1640213 01 CYLINDER WIPER SEAL 1 6 CYLINDER TENSION DIE SPRING 1 7 CYLINDER SPRING LOCK 2 8 CYLINDER M5x16 CAP SCREW 1 9 CYLINDER M5x12 CAP SCREW 1 10 CYLINDER O RING 1 11 CYLINDER BACKUP RING 1 HYDRAULIC CYLINDER PARTS LIST 1640200 01 REV 01 Page 17 ...

Страница 18: ...SWi5TE SAFETY BLOCK SMALL 1640015 01 REV 03 Page 18 ...

Страница 19: ...SWi5TE LARGE SAFETY BLOCK ASSEMBLY 1640017 01 REV 03 Page 19 ...

Страница 20: ...ESCRIPTION QTY 1 1640011 01 SWi5TE STEP BLOCK 2 2 503703 01 M6 CSK HEX SCREW 2 3 830901 01 RETAINING WASHER 2 4 1640017 01 SWi5TE LARGE SAFETY BLOCK ASSEMBLY 1 5 060701 01 4mm ALLEN KEY 2 SWi5TE STEP BLOCK PAIR KIT 1640016 01 REV 03 Page 20 ...

Страница 21: ...scription QTY 1 M5 x 16 CSUNK SCREW 4 2 M3 x 8 CSUNK SCREW 4 3 SWi5TE JOINING PLATE 4 4 EXTERNAL CIRCLIP 4 5 M5 SCKT SET SCREW 2 6 3 mm ALLEN KEY 1 7 2 5 mm ALLEN KEY 1 8 2 mm ALLEN KEY 1 SWi5TE FASTENERS SERVICE KIT 1640400 01 REV 02 Page 21 ...

Страница 22: ...2 2X 1 2X 3 ITEM NO Description QTY 1 WEDGE LOGO STICKER 2 2 COVER PLATE TRIANGLE STICKER 2 3 CYLINDER WRAP STICKER SMALL 1 STICKERS SERVICE KIT 1640500 01 REV 01 Page 22 ...

Страница 23: ... 1 CYLINDER WIPER SEAL 1 2 CYLINDER BACKUP RING 1 3 CYLINDER O RING 1 4 CYLINDER SPRING LOCK 2 5 CYLINDER M5x12 CAP SCREW 1 6 CYLINDER TENSION DIE SPRING 1 7 CYLINDER M5x16 CAP SCREW 1 HYDRAULIC CYLINDER SERVICE KIT 1640213 01 REV 01 Page 23 ...

Страница 24: ...L LT D H e a d O f f i c e E q u a l i z e r H o u s e C l a y m o r e D r i v e A b e r d e e n S c o t l a n d U K A B 2 3 8 G D t 4 4 0 1 2 2 4 7 0 1 9 7 0 f 4 4 0 1 2 2 4 8 2 3 7 9 1 w w w e q u a l i z e r i n t e r n a t i o n a l c o m ...

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