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FLANGE ALIGNMENT TOOLS

OPERATOR INSTRUCTION MANUAL

PAGE 2

The Equalizer HT125KM, FA3TM and FA6TE are aids for use in normal maintenance and
installation procedures, and enable the realignment of misaligned ﬂanges within their
respective working capacities. For example, all of the tools can be used to assist in the
replacement of ring and other types of ﬂange joint. The use of these instructions will
promote safe use, and maximize the service life of the tools. It is recommended that the
operator read the relevant sections of this instruction manual for the particular ﬂange
alignment tool to be used.

1. INTRODUCTION

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Содержание FA3TM

Страница 1: ...HT125KM FA3TM FA6TE FLANGE ALIGNMENT TOOLS Operator Instruction Manual info equalizerinternational com www equalizerinternational com INNOVATION IN ITS MOST FUNCTIONAL FORM...

Страница 2: ......

Страница 3: ...NS 12 5 7 RANGE OF APPLICATION 13 6 FA3TM MECHANICAL FIXED FLANGE AND ROTATIONAL ALIGNMENT TOOL 14 21 6 1 KIT COMPONENTS 14 6 2 HOW THE FA3TM WORKS 14 6 3 INSTALLATION AND OPERATION 15 17 6 4 EXAMINAT...

Страница 4: ...nges within their respective working capacities For example all of the tools can be used to assist in the replacement of ring and other types of ange joint The use of these instructions will promote s...

Страница 5: ...oubt as to the safety precautions and applications To protect your warranty use only good quality hydraulic oil of the grade 32cSt Only people competent in the use of mechanical and hydraulic equipmen...

Страница 6: ...ng machine parts sharp edges and corrosive chemicals CAUTION Avoid sharp bends and kinks that will cause severe back up pressure in hoses Bends and kinks lead to premature hose failure Do not drop hea...

Страница 7: ...ng Force HT125KM Hand Alignment Tool 125 kg 275 lbs Mechanical Advantage 5 to 1 FA3TM Mechanical Fixed Flange and Rotational Alignment Tool 3 3 T 33kN from 50 ft lbs 67 8 Nm of torque FA6TE Hydraulic...

Страница 8: ...e ange continue with this until misalignment occurs A anged joint once broken down may spring out of alignment at any point or in any direction around its circumference Misalignment may not occur unti...

Страница 9: ...gnment occurs at all bolt holes to the same degree 1 Attach the alignment tool at the most accessible convenient point as shown in sections 5 3 6 3 7 3 and use it to push the anges out of alignment un...

Страница 10: ...25KM WORKS 1 The HT125KM is secured to the lower of the two anges by fully inserting the lift pin into the bolt hole which is parallel with the bolt hole on the opposite ange This is where the misalig...

Страница 11: ...um misalignment are at the top and bottom of the joint 2 From the three bushes select the one which best ts the bolt hole of the ange requiring alignment 3 Attach the selected bush onto the lift pin 4...

Страница 12: ...the handle can be re inserted from the opposite side Align the joint by pushing down on the handle Care should be taken not to drop any of the component parts when removing them from the ange joint T...

Страница 13: ...must be established and items examined to ensure that they are serviceable Any missing or damaged items are to be replaced as soon as possible and prior to the tool being used again Store the HT125KM...

Страница 14: ...0202 01 200302 01 201102 01 200502 01 200601 01 200402 01 201001 02 200801 01 200701 01 201401 01 HANDLE SLEEVE BLUE MAIN BAR BUTTERFLY NUT LIFTING ASSEMBLY COUNTER BALANCE ROLL PIN 3 4 ROLLER BUSH A...

Страница 15: ...n Only 17 0 mm 669 Bush A 21 3 mm 836 Bush B 24 4 mm 957 Bush C 27 4 mm 1 07 Pin Only 17 0 mm 669 Bush A 21 3 mm 836 Bush B 24 4 mm 957 Bush C 27 4 mm 1 07 TABLE A RANGE OF APPLICATION on ANSI BS API...

Страница 16: ...lift hook into the bolt hole which is parallel with the bolt hole on the opposite ange This is where the misalignment is at its greatest point 2 The drop leg is released onto the pipe while the tool...

Страница 17: ...the torque wrench Balance the wrench in your left hand and unlock the knurled handle by turning the locking knob anti clockwise Set the torque amount by turning the knurled handle see example 40 46 N...

Страница 18: ...salignment Release the drop leg onto the pipe using the release knob while holding the lift hook up level with the bolt hole 3 Pull the wing retaining clip out and extend the wing to the required dist...

Страница 19: ...nserted and tightened After replacing all of the bolts apart from the bolt which will go into the bolt hole in which the FA3TM is located remove the tool by reversing steps 2 4 Insert the last bolt an...

Страница 20: ...remain grit free and that the rollers rotate freely Grease all moving parts regularly 6 4 EXAMINATION MAINTENANCE AND STORAGE 1 Place the tool on a at bench 2 Using a small at screw driver lever out...

Страница 21: ...01 01 402002 02 402701 02 402801 02 401901 14 403102 01 403101 01 403201 01 403301 01 403001 01 400401 01 QUANTITY 01 each 01 each 01 each 01 each 01 set of 2 01 set of 2 01 set of 2 01 set 01 set of...

Страница 22: ...NSIONS WEIGHTS Tool only 8 1 kg 17 82 lbs Carry Case with Protective Foam Inserts 6 kg 13 23 lbs GROSS KIT WEIGHT 14 kg 30 90 lbs OVERALL DIMENSIONS MINIMUM EXTENSION MAXIMUM EXTENSION 133 mm 5 23 60...

Страница 23: ...joint will not align There may be something restricting the joint at a point close to the anges Check the area around the joint to establish if there is an obstruction to the joint The joint may requ...

Страница 24: ...MAXIMUM FLANGE SIZES Dimension A must be between 30 and 133 mm 1 18 and 5 23 Dimension B bolt hole diameter must be 24 mm 0 95 or greater BY FLANGE TYPE CLASS AND DIAMETER If the ange to be aligned is...

Страница 25: ...lly inserting the lift hook into the bolt hole which is parallel with the bolt hole on the opposite ange This is where the misalignment is at its greatest point 2 The drop leg is released onto the pip...

Страница 26: ...he drop leg onto the pipe using the release knob while holding the lift hook up level with the bolt hole 3 Pull the spring plunger out and extend the wing to the required distance Rotate the hydraulic...

Страница 27: ...ignment the bolts may be inserted and tightened After replacing all of the bolts apart from the bolt which will go into the bolt hole in which the FA6TE is located remove the tool by reversing steps 2...

Страница 28: ...it free and that the rollers rotate freely Grease all moving parts regularly 7 4 EXAMINATION MAINTENANCE AND STORAGE 1 Place the tool on a at bench 2 Remove the circlips on the support shafts and push...

Страница 29: ...LER 07 901001 01 DROP LEG 08 402501 01 DROP LEG PAD 09 402601 02 COUNTER SUNK SCREW 10 901301 04 CIRCLIP 11 402201 01 COIL SPRING 12 402301 01 GRUB SCREW 13 901601 04 SPIRAL CLIP 14 901701 04 FRICTION...

Страница 30: ...G CHECK BALL SPRING CHECK BALL SPRING WASHER SCREW PART No 710101 01 715100 01 710601 01 715200 01 715300 01 715400 01 715500 01 715600 01 715700 01 QUANTITY 01 01 01 01 01 01 01 04 04 01 01 01 01 01...

Страница 31: ...25 32 mm 1 25 240 mm 9 5 102 mm 4 0 250 mm 8 0 210 mm 8 27 35 mm 1 38 90 mm 3 50 7 6 WEIGHTS AND DIMENSIONS WEIGHTS Tool with Hydraulic Cylinder 15 5 kg 34 1 lbs Carry Case with Protective Foam Inser...

Страница 32: ...gh the pump and vented into the oil reservoir 4 Repeat steps 1 3 three or four times to ensure that all air is removed from the system and the tool will reach full working pressure 5 Disconnect the ha...

Страница 33: ...g is not at full extension when aligning the joint Ensure that there is enough extension left to allow the tool to expand as the joint is aligned Problem The tool is attached and appears to be functio...

Страница 34: ...MAXIMUM FLANGE SIZES Dimension A must be between 93 and 228 mm 3 75 and 9 Dimension B bolt hole diameter must be 31 5 mm 1 25 or greater BY FLANGE TYPE CLASS AND DIAMETER If the ange to be aligned is...

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