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4. Maintenance and component replacement

Part Feeding 7.0 IF-240 Rev.5

25

4. Maintenance and component replacement

4.1 Safety precautions

4.1.1 General safety precautions

WARNING

There are no user serviceable parts inside the product. Contact

the supplier of your region for maintenance. In cases of non

conformity, the product guarantee will expire.

DANGER

Do not operate the system when it is damaged. Please ensure

before use that there are no visual defects.

DANGER

Failure to observe the instructions may result in electrocution

or serious injury due to electric shock.

DANGER

Power down the system and unplug it from the mains before

any kind of maintenance.

DANGER

Do not pour water or any other liquids onto the product.

Spraying water over the product, washing it with water or using

it in water may cause the product to malfunction, resulting in

injury, electric shock, fire, etc.

4.1.2 Specific warnings

WARNING

Be sure that the platform is unloaded before any kind of

maintenance.

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Содержание Part Feeding 7.0

Страница 1: ...Rev 5 EM208S4401F EPSON RC 7 0 Option Part Feeding 7 0 IF 240 ...

Страница 2: ...EPSON RC 7 0 Option Part Feeding 7 0 IF 240 Rev 5 ...

Страница 3: ...Part Feeding 7 0 IF 240 Rev 5 i EPSON RC 7 0 Option Part Feeding 7 0 IF 240 Rev 5 Copyright 2018 2020 SEIKO EPSON CORPORATION All rights reserved ...

Страница 4: ...f your region for warranty period information However customers will be charged for repairs in the following cases even if they occur during the warranty period 1 Damage or malfunction caused by improper use which is not described in the manual or careless use 2 Malfunctions caused by customers unauthorized disassembly 3 Damage due to improper adjustments or unauthorized repair attempts 4 Damage c...

Страница 5: ...ting system Throughout this manual Windows 8 and Windows 10 refer to above respective operating systems In some cases Windows refers generically to Windows 8 and Windows 10 NOTICE No part of this manual may be copied or reproduced without authorization The contents of this manual are subject to change without notice Please notify us if you should find any errors in this manual or if you have any c...

Страница 6: ...iv Part Feeding 7 0 IF 240 Rev 5 ...

Страница 7: ...1 Picking surface 11 2 4 Electrical interfaces 11 2 4 1 Overview 11 2 4 2 Power connection 12 2 4 3 Communication 14 2 4 4 Digital output for hoppers 1 and 2 15 2 5 Mechanical interfaces 16 2 5 1 Mounting the IF 240 16 2 6 Accessories and optional modules 17 2 6 1 Platform 17 2 6 2 Backlight 19 2 6 3 Hopper 19 3 Transportation handling and installation 22 3 1 Packaging of the product transportatio...

Страница 8: ...1 General safety precautions 25 4 1 2 Specific warnings 25 4 2 Maintenance 26 4 2 1 Periodic maintenance schedule 26 4 2 2 Remove the platform module 27 4 2 3 Control and cleaning of the platform 28 4 3 Component replacement 29 4 3 1 Exchanging installing the backlight 29 4 3 2 Recover IP address using default IP address 32 ...

Страница 9: ...Hardware IF 240 ...

Страница 10: ......

Страница 11: ...ols are used DANGER Failure to observe the instruction may result in serious injury DANGER Failure to observe the instruction may result in electrocution or serious injury due to electric shock WARNING Failure to observe the instruction may result in injury or property damage The user should read this information carefully to ensure the correct use of the product although failure to do so would no...

Страница 12: ... this device DANGER Do not access the housing of the system controls Serious injury or death could result from electric shock Only authorized personnel from Epson are allowed to access this part of the system for maintenance or for repair DANGER Do not plug or unplug cables of the system unless it is switched off DANGER Never modify the product Unauthorized modification may cause the product to ma...

Страница 13: ...f the Backlight LEDs illumination can create discomfort cornea retinal and lens damage Figure 1 1 Specific warnings The LEDs used are class 0 according to the norm EN 62471 It is the responsibility of customers to document their own application and instruct employees on procedures to limit exposure to LED radiation The following prevention agent can be suggested A Install insofar as the job allows...

Страница 14: ...ion of use of backlight for the complete calculation sheet on minimal distance to respect for each kind of backlight Temperature The active elements in the IF 240 make the surfaces shown in the picture heats up to 45 C in normal use This temperature can nevertheless increase to 55 C in extreme use It is the responsibility of customers to document their own application and instruct employees on pro...

Страница 15: ...g appropriate vibration signals a high flexibility in displacing parts on the platform is reached forward backward and sidewise and flipping is made possible It consists of Figure 2 1 IF 240 overview A 3D vibrating platform B Electrical interfaces communication power supply I Os C An integrated mechanism allowing removal of the platform easily without additional tooling D An integrated backlight o...

Страница 16: ...1 Technical features IF 240 Typical part size 5 5 15 15 mm Typical part weight 2 g or less Integrated high power LED backlight White Interchangeable backlight color green red blue white Infrared Please refer to 2 6 2 Backlight for more information Vibration frequency configurable up to 100 Hz Maximal weight on the platform 200 g Digital Output for hoppers 2 Digital Input Analog Output Before using...

Страница 17: ...m Size of vibration platform A 150 mm B 195 mm E 132 mm F 105 mm Weight with platform and backlight 7 8 kg Additional space is needed around the part feeder to be able to remove the platform module with the integrated tool Figure 2 3 Overall dimensions with platform lever Refer to 4 2 2 Remove the platform module for more information on how to remove the platform ...

Страница 18: ...40 Figure 2 4 IF 240 Operating Indicator LEDs LED State Meaning 1 Blinking Time on 100ms System in standby Blinking Time on 900ms System in service 2 On 24V on S Power input refer to 2 4 2 Power connection for more information 3 4 Blinking Communication Send Receive TCP packet 5 6 7 8 On Platform vibrating 9 On 24V on output 1 10 On 24V on output 2 ...

Страница 19: ... Picking surface A 195mm B 150mm 2 4 Electrical interfaces 2 4 1 Overview The IF 240 is a standalone module with its own controller The electrical interfaces of the IF 240 are located on the rear panel of the product Figure 2 6 Electrical interfaces of the IF 240 A Power connection B Ethernet connection RJ45 C D E F Digital Output 1 for hopper G Digital Output 2 for hopper ...

Страница 20: ...ug the main power plug when plugging unplugging the cord Figure 2 7 Power connection Pin Signal description 1 24VDC PELV S Power 2 0V GND S Power 3 24VDC PELV Power 4 0V GND Power 5 EARTH Connector type on IF 240 side M16 5 Poles male In case of all functions working simultaneously vibration backlight outputs the current increases to 8A Characteristic Value Voltage 24VDC 5 Current Power 5A Current...

Страница 21: ...ires an external relay to ensure that the backlight is safely switched off or not In any case both Power and S Power have to be supplied for using the backlight Figure 2 8 Figure 2 9 Power connection without safety relay Power connection with safety relay Both Power and S Power can be connected to a single power supply or to two different power supplies NOTE ...

Страница 22: ...communication via RJ45 port A Figure 2 10 Ethernet connection RJ45 Characteristic Value Default IP address 192 168 0 64 Default subnet mask 255 255 255 0 Port 4001 MAC address Can be read by ARP request For more information on the procedure to restore the default IP address please refer to 4 3 2 Recover IP address using default IP address ...

Страница 23: ...1 and 2 A standard M8 four pins male cable enables transmission of the digital output signal to hopper It must be connected as follows Figure 2 11 Digital output for hoppers Pin Signal description Hopper 1 2 3 0V GND Digital Output 1 4 24VDC Connector type on IF 240 side M8 4P male ...

Страница 24: ...nsure proper behavior of the IF 240 secure fastening to a solid surface is necessary The holes in the base plate of the IF 240 can be used to attach it with four M6 screws Repeatable positioning of the IF 240 can be done by using positioning pins possible on both sides Figure 2 12 Mounting of the IF 240 ...

Страница 25: ...Feeding 7 0 IF 240 Rev 5 17 2 6 Accessories and optional modules 2 6 1 Platform The flat platform can be used for a large variety of components mainly components with a flat surface allowing a stable resting position NOTE ...

Страница 26: ...2 Description 18 Part Feeding 7 0 IF 240 Rev 5 Mechanical interfaces of the platform ...

Страница 27: ...your region 2 6 3 Hopper An optional hopper is available in 2 or 3 liters versions The hopper is made of 1 4301 stainless steel and can carry a 15kg maximum load Available products Product Part Code HOPPER 2 liters 230VAC 50Hz Please contact the supplier of your region HOPPER 2 liters 230VAC 60Hz HOPPER 2 liters 115VAC 50Hz HOPPER 2 liters 115VAC 60Hz HOPPER 3 liters 230VAC 50Hz HOPPER 3 liters 23...

Страница 28: ...ection The hopper is delivered with the control unit with cables ready to install 2 6 3 2 Control unit The vibration intensity of the hopper can be adjusted with the potentiometer Place the control unit in a position that allows access to the potentiometer NOTE ...

Страница 29: ...2 Description Part Feeding 7 0 IF 240 Rev 5 21 2 6 3 3 Hopper interfaces The hopper is delivered with mounting feet ready to be attached using screws 4 M8 20 2 liters version 3 liters version ...

Страница 30: ...objects on top of the shipping box The IF 240 is shipped in a cardboard box with the following dimensions IF 240 Dimensions 550 400 300 mm Gross weight 12 kg Table 3 1 gross weight and dimensions of the product when packaged 3 2 Before unpacking Before unpacking check the ShockWatch Label If the Shockwatch label is red or if any evidence of damage during transit is detected please do the following...

Страница 31: ...ot submitted to mounting flexure Failure to do so will degrade feeder performance Be careful not to get hands or feet caught and or have equipment damaged by a fall of the feeder When working please wear protective equipment including safety shoes 3 4 1 Installation environment The IF 240 can be used under the following conditions The IF 240 is IP20 compliant Working temperature 5 C to 40 C Humidi...

Страница 32: ...ion handling and installation 24 Part Feeding 7 0 IF 240 Rev 5 3 4 2 Storage environment The storage environment should be similar to the operating environment In addition you should protect the IF 240 against dust ...

Страница 33: ...is damaged Please ensure before use that there are no visual defects DANGER Failure to observe the instructions may result in electrocution or serious injury due to electric shock DANGER Power down the system and unplug it from the mains before any kind of maintenance DANGER Do not pour water or any other liquids onto the product Spraying water over the product washing it with water or using it in...

Страница 34: ...oduct Item Period Reference General Cleaning of the machine Week Visual check of electrical harness Year Visual check and cleaning of the plate Week Section 4 2 3 Specific process It is the customer s responsibility to schedule the maintenance of his specific process Backlight Visual check Month Table 4 1 Periodic maintenance schedule The information given in Table 4 1 Periodic maintenance schedul...

Страница 35: ...ing the platform module Risk of crushing Do not place your finger between the platform and the locking mechanism Figure 4 1 Remove the platform Step 1 Pull out the integrated tool A and move it away for freeing the platform B Step 2 Take the platform out C Release the tool the mechanism as reverse operation from step 1 to let it return to its initial position ...

Страница 36: ...p 1 Control the surface state of the platform A and be particularly careful of the following points Dirt or spotted surface Oily or greasy surface WARNING If the surface is damaged so as to obstruct vision or the behavior of parts its replacement must be preceded For more information about maintenance parts please contact the supplier of your region Step 2 Clean the surface of the platform ...

Страница 37: ...ement always use Epson products 4 3 1 Exchanging installing the backlight DANGER Be sure that all power sources and other cables to the unit are disconnected before changing the backlight Material needed New backlight assembly ordered from the supplier of your region Please ask part code to the supplier Flat wrench size 5 5 Torx key size 10 Step 1 Unscrew the 7 screws on both sides A and A and rem...

Страница 38: ... Feeding 7 0 IF 240 Rev 5 Step 3 Unplug the backlight connector C Step 4 Remove the old backlight D Insert the new backlight E Step 5 Align the backlight module flush with the mirror support F and tighten the four bolts G Use a flat wrench size 5 5 ...

Страница 39: ...4 Maintenance and component replacement Part Feeding 7 0 IF 240 Rev 5 31 Step 6 Plug in the backlight connector H Step 7 Remount the covers I and I on both sides ...

Страница 40: ...ey are unknown and cannot be found Following this procedure you are able to connect to the IF 240 with default parameters and then modify parameters Material needed Torx key size 10 Step 1 Unscrew the 3 screws A and remove the cover Use a Torx key size 10 Step 2 Place selector 2 in the on position B 1 2 3 4 B Step 3 Disconnect and reconnect the power cable or switch off and switch on the power of ...

Страница 41: ...ftware 2 1 System Settings Step 5 When parameters are defined as desired replace selector 2 in position C 1 2 3 4 C Step 6 Disconnect and reconnect the power cable or switch off and switch on the power of the IF 240 The IF 240 will use the parameters defined by the new startup Step 7 Replace the cover and screw the 3 screws A Use a torx key size 10 0 9N m ...

Страница 42: ...4 Maintenance and component replacement 34 Part Feeding 7 0 IF 240 Rev 5 ...

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