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010.4150.0720  08.21

3. PRE-INSTALLATION INFORMATION

The VHX-DR Heat Recovery Center is used with a liquid in 
the circuit with connections and a gas on the open side. The 
heat exchanger must operate in line with approved design 
parameters: temperatures, pressures and flow rates. 

Liquid side 

Typical medias are ethylene/propylene glycol, thermal oil, 
and water. It is important that the liquid is of good quality 
without contamination or corrosive substances. The medias 
should not contain particles or any other undissolved matter, 
we recommend that a strainer with a size of 16-20 mesh 
(number of openings per inch) is installed before the fluid 
inlet. The particles could otherwise block the channels, 
causing bad performance, increased pressure drop and the 
risk of boiling.
Systems with water or another evaporating liquid must 
be equipped with the necessary bleed valve mounted in 
a position higher than the heat exchanger. Air/gas inside 
the liquid channels will reduce heat transfer and water 
circulation, which also could cause boiling. 
The liquid flow must be constant and with sufficient pressure 
to keep its evaporating/boiling temperature above the plate 
temperature. Local evaporation/boiling will adversely affect 
heat transfer and water circulation, and may lead to a risk of 
serious damage to the heat exchanger. 

NOTE: The pressure at the coolant outlet must be high 
enough to avoid boiling.

 

The VHX heat modules must always have the cooling fluid 
circulating fully before the hot gas enters the heat exchanger. 
The coolant must NEVER be allowed to freeze. 
Never expose the VHX Heat Modules to excessive liquid 
pulsations (i.e. cyclic pressure or temperature changes). 

Gas side 

The gas media should not be corrosive to the heat modules. 
The gas flow must be started after, or simultaneously to, the 
start of the liquid flow. If the liquid flow is interrupted, the 
gas must be stopped or caused to bypass the VHX heat 
modules to avoid boiling on the liquid side.  
The VHX-DR Heat Recovery Center must not be operated 
in such a manner that stagnant condensate is allowed to 
accumulate. Never expose the Cross heat exchanger to 
excessive gas pulsations (i.e. cyclic pressure or temperature 
changes). 
The VHX-DR Heat Recovery Center must NEVER be 
operated without a coolant flow. 

Содержание VHX 1600-22DR

Страница 1: ...perating Manual ENERVEX VHX DR VORTEX HEAT RECOVERY CENTER ENERVEX Inc 1685 Bluegrass Lakes Parkway Alpharetta GA 30004 USA P 770 587 3238 F 770 587 4731 T 800 255 2923 info enervex com www enervex co...

Страница 2: ...esigned to show how a basic burner operates Operating controls will normally function for long periods of time and we have found that some operators become lax in their daily or monthly testing assumi...

Страница 3: ...12 5 4 Safety Relief Valves 12 5 5 Mouting of Flow Meters if applicable 12 5 6 Special Installation Considerations 12 6 ELECTRICAL INSTALLATION 6 1 General 14 6 2 Modulating Bypass Damper 14 7 STARTUP...

Страница 4: ...tric volume flows with exceptionally high performance and are mounted in individual slots an easily serviceable configuration A modulating multi blade damper design provides bypass capabilities for us...

Страница 5: ...y to the carrier within the allowable time limit The VHX DR product line units are shipped on pallets To remove the economizer first position the unit while either still in the shipping container or o...

Страница 6: ...Type Cross 30 140 Cross 30 140 Cross 30 140 Cross 30 140 Cross 30 140 Cross 30 140 Cross 30 140 Heat Exchanger Plate Surface Area Ft2 416 624 832 1040 1248 1456 1664 Operating Pressure Max PSI 230 Wat...

Страница 7: ...ng The liquid flow must be constant and with sufficient pressure to keep its evaporating boiling temperature above the plate temperature Local evaporation boiling will adversely affect heat transfer a...

Страница 8: ...reezing of water in the VHX DR housing and pipes see Section 4 3 The vent pipe must be installed and supported according to the chimney manufacturer s instructions and or in accordance with NFPA54 NFP...

Страница 9: ...er depends on the model please refer to the specification drawing for the specific VHX model Apply expansion joints supplied by others as required by the installation to ensure that no outside forces...

Страница 10: ...duction in heat recovery Eventually if the reduction is inadequeate the damper will open completely which will make the exhaust flow bypass the heat modules Fig 4 Fig 6 4 5 CONNECTION TO THE CHIMNEY B...

Страница 11: ...in the atmosphere when determining the best piping material for your installation The use of valves is recommended where isolation might be required Non ferritic piping is recommended if using non de...

Страница 12: ...Valve s is required for every installation In a system with headers they must be installed according to Fig 13 NOTE The safety relief valves must be located between any isolation valves and the VHX DR...

Страница 13: ...id connections interfere with the opening of recovery unit trays Economizer relief valves shall not have set pressure ratings higher than the rated pressure of the heat modules Liquid storage tank rel...

Страница 14: ...otected from physical damage 6 2 MODULATING BYPASS DAMPER The only electrical part of the VHX DR is the actuator serving the Modulating Bypass Damper The actuator can be controlled by a 0 10VDC signal...

Страница 15: ...he exchanger is in a clean like new condition note and record the following at a specified condition Liquid inlet and outlet temperatures Exhaust gas inlet and outlet temperatures Pressure gauge readi...

Страница 16: ...2 Remove all bolts from the cover plate 3 Remove the cover plate which gives full access to the heat modules 4 Slide modules out individually 8 3 MAINTENANCE The module has no moving parts or electri...

Страница 17: ...dry dirt such as carbon ashes or dust most of the dirt sticks to the inlet surface Cleaning with compressed air or high pressure water up to 200 bar is normally effective Exhausts from diesel vegetab...

Страница 18: ...18 010 4150 0720 08 21 9 APPLICATION EXAMPLES 9 1 PREHEATING BOILER RETURN WATER 9 2 PREHEATING CIRCULATING FEED WATER...

Страница 19: ...19 010 4150 0720 08 21 9 3 PREHEATING BOILER MAKE UP WATER 9 4 PREHEATING STEAM BOILER FEEDWATER WITH MODULATING FEED WATER VALVE...

Страница 20: ...20 010 4150 0720 08 21 9 6 CONDENSATE RETURN HEATING 9 5 CIRCULATING MAKE UP WATER HEATING...

Страница 21: ...21 010 4150 0720 08 21 9 7 CALORIFIER HEATING LOOP 9 8 PROCESS WATER HEATING...

Страница 22: ...let and outlet flue temperatures are constantly monitored and the bypass damper will dynamically respond to water outlet temperature The HRC80 features a series of set points allowing maximum flexibil...

Страница 23: ...23 010 4150 0720 08 21 Notes...

Страница 24: ...ENERVEX Inc 1685 Bluegrass Lakes Parkway Alpharetta GA 30004 USA P 770 587 3238 F 770 587 4731 T 800 255 2923 info enervex com www enervex com 010 4150 0720 07 21...

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