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Providing sustainable energy solutions worldwide

178 016 73-2 2016-12-07

Installation- and maintenance instruction

BG400 BIOGAS

Содержание Bentone BG400

Страница 1: ...Providing sustainable energy solutions worldwide 178 016 73 2 2016 12 07 Installation and maintenance instruction BG400 BIOGAS...

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Страница 3: ...5 Multibloc 6 Flame cone 7 Connecting pipe 16 Motor 17 Ignition electrode 18 Transformer 19 Ionization electrode 20 Inner assembly 21 Nozzle 22 Brake plate 8 Air dampe 9 Air intake 10 Gas pressure swi...

Страница 4: ...a min output Nm3 h 1 Gas volume at a max output Nm3 h 1 Max inlet pressure mbar Rated inlet pressure mbar Natural gas LPG Natural gas LPG Natural gas LPG Natural gas LPG 400 60 318 6 2 3 31 8 12 2 10...

Страница 5: ...TECHNICAL DATA 172 215 30 07 01 175 240 M10 Dimensions of lange 140...

Страница 6: ...essure switch maxi 6a Main valve 6b Safety valve 1 7 Valve proving system 9 Air pressure switch 10 Gas burner control Pos 5b 7 Components not required according to EN 676 1 Requiredover1200kWaccording...

Страница 7: ...ed with separate ilter 4 Twin solenoid valve Adjusting points a Gas pressure adjustment b Main low restrictor c Hydraulic brake 5 Valve proving system VPS Pe Pressure before valve Pa Pressure between...

Страница 8: ...d lange and gasket to the boiler If new ixing holes must be drilled use the ixing lange as a pattern Removal of valve unit from burner Remove the plug in contact from the multi bloc Loosen the union n...

Страница 9: ...se L1 a loop between the terminals T1 and T2 is necessary List of components A1 Gas burner control A2 Twin thermostat A3 Leakage control VPS 504 optional F1 Fuse H1 Alarm 220 V M1 Burner motor Q1 Sign...

Страница 10: ...ration LME 11 permits a maximum of three start attempts if the start cycle is uninterrupted Continuous Off Red Yellow Green Colour code table for multi coloured signal lamps Light diodes Status Colour...

Страница 11: ...3 s Connecting signal ampliier Alarm control table Red lashing code on signal lamp LED Possible causes Flashing 2 x No lame at End of TSA Defective or obscured lame monitor Defective or obscured fuel...

Страница 12: ...etestpressureinthesystemshould be 1 5x max inlet pressure or min 150 mbar If any leakage locate the source by means of soapy water or a leak location spray After tightening repeat the test Electric fu...

Страница 13: ...MEASURES AND CHECKS BEFORE START UP 172 205 78 07 01 INNER ASSEMBLY Town gas INNER ASSEMBLY Natural gas LPG INNER ASSEMBLY Biogas UV detector Natural gas LGP 2 5 8...

Страница 14: ...h Net caloriic value Gas quality kWh Nm3 kJ Nm3 kcal Nm3 Natural gas 10 3 37 144 8 865 Propane 26 0 93 647 22 350 Butane 34 3 123 571 29 492 Town gas 4 9 17 653 4 213 Bio gas 7 0 25 219 6 019 V Gas vo...

Страница 15: ...95 405 G1 2 G1 4 G1 4 590 7 50 FRS 5080 079 681 500 DN 80 310 285 95 405 G1 2 G1 4 G1 4 590 10 00 OPERATION AND ASSEMBLY INSTRUCTIONS Gas pressure regulator Type FRS Nominal diameters Rp 3 8 Rp 2 1 2...

Страница 16: ...w on protective cap A 6 Attach lead seal Page 5 Replace setting spring 3 4 1 Remove protective cap A Release spring by turning adjustment spindle B counter clockwise Turn spindle to stop 2 Unscrew com...

Страница 17: ...trical connection IEC 730 1 VDE 0631 T1 Volt U n AC 230 V Valve 2 x Class A Ambient temperature 15 C 60 C IP 54 Family 1 2 3 Max operating pressure 500 mbar 1 3 DMV 505 520 11 Pressure taps 1 2 3 4 Se...

Страница 18: ...sealing valve Lead seal eye 3 in 1 5mm cap stand headed screw After setting the requested pressure setpoint 1 Close protective valve 1 2 Route wire through 2 and 3 Fig 2 3 Press lead around wire ends...

Страница 19: ...hydraulic brake D 8 Screw in countersunk and socket head screw Only tighten socket head screw so that hydraulic brake can just be turned 9 Coat countersunk screw A with locking varnish 10 Leakagetest...

Страница 20: ...er study the sections dealing with adjustments of multi bloc com bustion air and combustion head Open the ball valve and switch on the main switch If the burner starts the actual adjustment can be mad...

Страница 21: ...educe the opening turn the knob to the left Toincreasetheopening turnthe knob to the right The adjustment of the position of the brake plate affects the air low It is thereforealwaysnecessarytomakea i...

Страница 22: ...e value shown on the scale should then approximately cor respond with the value shown on the pressure gauge Tolerance on scale appr 15 Open the ball valve Adjustment of max gas pressure switch The bur...

Страница 23: ...generates a fault The red LED is lit as long as thecontactisreleasedbytheregulator heat requirement After a short voltage drop during testing or during burner operation an automatic restart is perform...

Страница 24: ...a a 7 pin plug connector Connect the boiler connector to the connector socket of the VPS 504 For contact assignment of VPS 504 connectorandheatgeneratorconnec tor refer to wiring diagram Switching fea...

Страница 25: ...ubles Trouble free operation is dependent onthreefactors electricity gasandair supply Should there be any changes intheratiobetweenthesethreefactors there is a risk of break downs It has been proved t...

Страница 26: ...Remedy The burner does not start No gas Check that all gas cocks are open No voltage Check fuses thermostats and electrical connections The burner motor fails to start The thermal protection has lock...

Страница 27: ...ities The ignition electrodes are disturbing the ionisation current Adjust the ignition electrodes repole the ignition transformer if necessary Bad earthing Arrange for proper earthing Phase and neutr...

Страница 28: ...ormern Bad combustion Bad draught conditions Check the chimney The flue gas temperature is too high The boiler is overloaded Reduce the quantity of gas The CO2 content is too low Check the boiler with...

Страница 29: ...le marquage CE de conformit Ljungby Sweden 141127 27 11 14 ENERTECH AB Bentone Division Box 309 SE 341 26 Ljungby Sweden H kan Lennartsson Enertech AB declares that the above mentioned products compl...

Страница 30: ...ample room ther mostat if any 4 Check that the gas pressure to the burner is sufficient 5 Check that the electric fuses have not blown 6 Make a new attempt to start the burner and check the counter of...

Страница 31: ...ure ment Before After ppm C A mbar mbar Small flame Large flame Measures Date Nm3 gas h Governor O2 CO Flue gas temp Ionisa tion current Pressure Efficiency Fire room Chimney Measure ment Before After...

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Страница 36: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone se www bentone com...

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