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MEASURES AND CHECKS BEFORE START-UP, 

General rules

Care should be taken by the installer 
to ensure that no electrical cables or 
fuel/gas pipes are trapped or damaged 
during installation or service/mainte-
nance.

Inner assembly

Ensure that the ignition and ionisation 

electrodes are correctly adjusted. The 

sketch shows the correct measure-
ments.

Gas quality 

Ensure that the burner head is meant 

for the gas quality to be used (see fi g.)

Venting

The gas line is vented by loosening the 
screw on the test nipple for the inlet 
pressure. Connect a plastic hose and 
conduct the gas into the open. 

After 

having vented the gas line tighten 
the screw again.

Leakage control

When making a leakage control of the 
gas supply system the solenoid valve 
should be closed. Connect a pressure 

gauge to the test nipple Pa, see fi g. 

The test pressure in the system should 
be 1,5x max. inlet pressure or min. 
150 mbar. If any leakage, locate the 
source by  means of soapy water or 
a leak location spray. After tightening 
repeat the test.

Electric function test:

Ensure that phase and neutral are 
not reversed. The gas shut-off cock 
should be closed.To prevent the gas 
pressure switch from locking out it 
should be linked temporarily.
After the main switch has been 
switched on and the thermostats have 

been adjusted the pre-purging period 

begins (30-35sec.). At the end of this 
period the pre-ignition period starts 
(0,5-2,5 sec. dependent on the design 
of the gas control). The gas valve is 

energized  and  opens  and  fl ame  is 

established. At the end of the safety 
time (2-3 sec.) the gas control locks 
out. The solenoid valve and the motor 
will be "dead". Remove the link from 
the gas pressure switch after the test 

is fi nished.

172 205 34  07-01

Leakage control

Gas train

Note on 2-stage and modulating burn-
ers that during the pre-purging period 
the damper opens to the set value for 

air on stage 2 and just before the end 

of the pre-purging period it goes down 
to the air setting for stage 1. On some 
burners under 350kW the pre-purging 
mainly takes place with the air damper 
set for stage 1.

NOTE! Applies only to gas burner 
control LFL1.

When using LPG (Propane) the burner 
should be connected for post-purge. 
Move connection to terminal 6 to ter-
minal 7 in the base of LFL1.

2-STAGE- OR MODULATING BURNERS

MultiBloc

Содержание Bentone BG 450 M

Страница 1: ...Providing sustainable energy solutions worldwide 178 074 76 Installation and maintenance instruction BG 450 M...

Страница 2: ......

Страница 3: ...p is installed before servicing Take great care when servicing Trap and pinch risks can be present The boiler s sound level can exceed 85 dBA during operation Use ear protectors when present in the bo...

Страница 4: ...0 Motor 18 Switch l ll For modulating burner Change over switch manually automatically 19 Indicating lamp Stage 1 20 Switch 0 1 21 Contactor 22 Control box 23 Ignition transformer 24 MultiBloc 11 Conn...

Страница 5: ...re mbar mbar Natural gas LPG Natural gas LPG Natural gas LPG Natural gas LPG 450 120 550 12 4 6 55 21 360 40 30 50 2 Town gas 2 Town gas 2 Town gas 2 Town gas Out range TECHNICAL DATA Type designation...

Страница 6: ...TECHNICAL DATA DIMENSIONS OF FLANGE 172 215 19 08 01...

Страница 7: ...on is required this valve is equipped with controls for variable opening 6 b Safety valve 1 7 Valve proving system 8 Air damper motor 9 Air pressure switch 10 Gas burner control Pos 5b 7 Components no...

Страница 8: ...are very useful Do like this Remove the cover of the fan hous ing Loosen the nut D of the gas assembly package Loosen ignition cable and ionisation cable of gas assembly Loosen the screw A on both si...

Страница 9: ...If there is no Plug in contact X4 X16 on the boiler connect to the contact enclosed 172 425 60 15 01 1 5 ELECTRIC EQUIPMENT Gas burner control LMG22 LME22 Wiring diagram...

Страница 10: ...as pressure switch ON Air damper closed A control is made that the air pressure switch does not indicate fan pressure Then the burner motor starts 2 Air damper motor opens The air damper motor opens t...

Страница 11: ...of ame at the end of TSA Fault or soiled detector electrode Fault or soiled fuel valves Poor adjustment of burner 3 x Air pressure monitor does not close LP faulty LP incorrectly adjusted Fan motor do...

Страница 12: ...eration LME 11 permits a maximum of three start attempts if the start cycle is uninterrupted Continuous Off Red Yellow Green Colour code table for multi coloured signal lamps Light diodes Status Colou...

Страница 13: ...5 3 s Connecting signal ampli er Alarm control table Red ashing code on signal lamp LED Possible causes Flashing 2 x No ame at End of TSA Defective or obscured ame monitor Defective or obscured fuel v...

Страница 14: ...that phase and neutral are not reversed The gas shut off cock should be closed To prevent the gas pressure switch from locking out it should be linked temporarily After the main switch has been switc...

Страница 15: ...MEASURES AND CHECKS BEFORE START UP Inner assembly Town gas Inner assembly Natural gas LPG Inner assembly Biogas UV detector LPG Natural gas 172 205 18 12 01 45...

Страница 16: ...h Net calori c value Gas quality kWh Nm3 kJ Nm3 kcal Nm3 Natural gas 10 3 37 144 8 865 Propane 26 0 93 647 22 350 Butane 34 3 123 571 29 492 Town gas 4 9 17 653 4 213 Bio gas 7 0 25 219 6 019 V Gas vo...

Страница 17: ...e governor 11 Connection M4 for measurement of burner presssure after V2 12 Adjustment screw for zero point adjustment N min load 13 Test point connection 1 8 PF 14 Test point connection 1 8 PBr after...

Страница 18: ...BR are ready from factory Mounting instruction impulse lines PL PF and PBr Max inlet pressure 360 mbar Valves V1 V2 class A group 2 in accordance with EN 161 Governor class A group 2 in accordance wit...

Страница 19: ...s Releasing button By pressing the button and snap ping it down the motor will be released and the damper can easily be turned This function facilitates an exchange of damper motor Start the burner ob...

Страница 20: ...rer study the sections dealing with adjustments of multi bloc com bustion air and combustion head Open the ball valve and switch on the main switch If the burner starts the actual adjustment can be ma...

Страница 21: ...at which the gas switch should switch off Set this pressure by means of the valve Carefully turn the knob see gure until the gas pressure switch switches off The value shown on the scale should then...

Страница 22: ...generates a fault The red LED is lit as long as thecontactisreleasedbytheregulator heat requirement After a short voltage drop during testing or during burner operation an automatic restart is perform...

Страница 23: ...a a 7 pin plug connector Connect the boiler connector to the connector socket of the VPS 504 For contact assignment of VPS 504 connectorandheatgeneratorconnec tor refer to wiring diagram Switching fea...

Страница 24: ...ubles Trouble free operation is dependent onthreefactors electricity gasandair supply Should there be any changes intheratiobetweenthesethreefactors there is a risk of break downs It has been proved t...

Страница 25: ...t 5 Is the gas relay of the burner ready for start and not locked out 6 Is the air supply to the burner suf cient To facilitate fault location we have drawn up a scheme showing the most frequent fault...

Страница 26: ...t No electrical connection through the air pressure switch Test the adjustment and the function of the air pressure switch The starting load is not correctly adjusted Reduce or increase the gas supply...

Страница 27: ...trodes are wrongly adjusted Readjust The gas pressure is too high Check and adjust by means of a pressure gauge and a pressure adjustment valve The ue gas side is blocked Check the chimney ue Pulsatio...

Страница 28: ...oo high The CO content is too high Excess air when using natural gas and gasoil propane butane Choke the air Air shortage Open the air supply Check the ue gas damper The holes in the gas nozzle are cl...

Страница 29: ...le marquage CE de conformit Ljungby Sweden 141127 27 11 14 ENERTECH AB Bentone Division Box 309 SE 341 26 Ljungby Sweden H kan Lennartsson Enertech AB declares that the above mentioned products compl...

Страница 30: ......

Страница 31: ...ample room ther mostat if any 4 Check that the gas pressure to the burner is sufficient 5 Check that the electric fuses have not blown 6 Make a new attempt to start the burner and check the counter of...

Страница 32: ...Measure ment Before After C A mbar mbar Small flame Large flame Measures Date Nm3 gas h Governor CO2 CO Flue gas temp Ionisa tion current Pressure Efficiency Fire room Chimney Measure ment Before Aft...

Страница 33: ......

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Страница 35: ......

Страница 36: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone se www bentone com...

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