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5

Filling cells

1. Remove the air-tight plugs with the special tool.

 

3.  Raising the electrolyte drum to a 

level above the cell will significantly 

reduce the filling time.

4. 

Putting cells into service

Before removing the air-tight plugs for filling the cells, please ensure that the battery charger is ready for use. 

Cells should be stored as received and should only be activated (i.e. filled with electrolyte and charged) when 

installed.

2.  Fit the manual filler pump to the acid drum. 

Please ensure that the pump is screwed 

tightly into the plastic drum. The specific 

gravity of the filling acid (at 20

º

C) is 1.280.

4.  Let the cells rest for 2 to 4 hours after filling.

7.  Unscrew the terminal protectors. 

Avoid all short circuits between 

terminals of opposite polarities.

6.  Place the standard vent plugs on the cells. 

Do not tighten them at this stage to avoid 

over-pressuring cells during the charge. 

Check the polarity with a voltmeter. 

At this point, the specific gravity will have 

reduced.

Electrolyte Temperature

30°C (86°F)
35°C (95°F)

40°C (104°F)
40°C (104°F)

9.  After two to four hours, start the charge (see ‘‘Initial 

charge’’ section) providing the maximum temperature 

of the electrolyte is as per the table below.

10. When the charge is complete, tighten the standard vent 

plugs properly. The final specific gravity after charging 

must be 1.235 - 1.240 at 20

º

C (maximum level).

8.  Fit inter-cell connectors. 

Torque them to 25Nm.

Room Temperature

20°C (68°F)
30°C (86°F)
35°C (95°F)

40°C (104°F)

5.  Once plates and separators have absorbed the electrolyte, re-adjust, if necessary, the filling level back to maximum. 

  The charge must be started within 12 hours of the initial fill.

Содержание PowerSafe OPzS

Страница 1: ...Filling and Charging Moist Charged Flooded Batteries RESERVE POWER PowerSafe OPzS PowerSafe TS...

Страница 2: ...3 Battery installation 4 Stand assembly Cell installation 4 Putting cells into service 5 7 Filling cells Initial charge 5 Specific gravity reading 8 Final specific gravity after charging Correction of...

Страница 3: ...until ready to activate Moist charged batteries are active and electrically live at all times Do not short terminal posts Accessories and tools required Please ensure that all accessories and tools a...

Страница 4: ...use the spacers provided 16 3 Battery installation Stand assembly 4 Cells should be connected in series Assemble the battery on the stand ensuring that the positive terminal of one cell is connected t...

Страница 5: ...between terminals of opposite polarities 6 Place the standard vent plugs on the cells Do not tighten them at this stage to avoid over pressuring cells during the charge Check the polarity with a voltm...

Страница 6: ...ge the battery rather than to keep the battery undercharged Imbalances are possible after long or poor storage Example charging at constant voltage a battery which has been stored in poor conditions 2...

Страница 7: ...2 67V 2 64V 2 70V 2 65V 2 62V 2 59V 2 65V 2 60V 2 57V 2 54V 2 60V 2 55V 2 52V 2 49V Minimum voltage in volts per cell for 15 C 25 C 35 C 45 C Time to equalise the specific gravity Example If the room...

Страница 8: ...irt the solution back into the cell from which it was drawn The nominal specific gravity at the end of the charge at the specified level is for a temperature of 20 C If the temperature is above or bel...

Страница 9: ...of explosion or fire Danger Cells are heavy Make sure they are safely installed Only use suitable transport and lifting equipment Electrical hazard Electrolyte is highly corrosive Risk of explosion a...

Страница 10: ...NH3 2 8 Anhydride sulphur SO2 4 5 Materials oxydisable to KMnO4 25 4 Visual Aspect Clear Resistivity 60 000 Maximum Impurities ppm Iron Fe 5 Copper Cu 5 Arsenic As 1 Antimony Sb 1 Manganese Mn 0 1 Ni...

Страница 11: ...ity 1 280 Temperature 20 C T C SG Electrolyte Temperature Electrolyte Temperature Electrolyte Specific Gravity 1 190 1 200 1 210 1 220 1 230 1 240 1 250 1 260 2 00 2 10 2 20 2 30 2 40 2 50 2 60 2 70 0...

Страница 12: ...s name Date Cell No Volts V Specific Gravity Electrolyte Temp C Volts V Specific Gravity Electrolyte Temp C Volts V Specific Gravity Electrolyte Temp C Volts V Specific Gravity Electrolyte Temp C Bat...

Страница 13: ...13 8 Notes...

Страница 14: ...14 Notes...

Страница 15: ...15 Notes...

Страница 16: ...1 610 208 1991 1 800 538 3627 Fax 1 610 372 8613 EnerSys EMEA EH Europe GmbH L wenstrasse 32 8001 Z rich Switzerland EnerSys Asia 152 Beach Road Gateway East Building Level 11 189721 Singapore Tel 65...

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