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6

Methods of charging

Charging time

The charge must be 

stopped

When can the charge 

start again?

Note

 

End of charge

Very important

Note

 

Cell voltage and 

specific gravity 

imbalance

Constant current

I = 0.053 C

10

Example for a battery of 500Ah

500 x 0.053 = 26.5A

Constant voltage

Voltage per cell: 2.35

Initial current limited to 0.1 C

10 

Example for a battery of 500Ah

500 x 0.1 = 50A

Typically 6 to 15 hours, depending upon storage conditions.

Long or poor storage will increase the charge time.

If the temperature of the electrolyte reaches:

 

- temperate climate:  40°C (104°F)

 

- tropical climate: 

50°C (122°F)

                          

55°C (131°F) (maximum case)

When the temperature of the electrolyte is below:

 

- temperate climate:  30°C (86°F)

 

- tropical climate: 

40°C (104°F)

If charging is stopped more than 3 times because of cell temperature rise, please 

reduce the constant current value. This will simply increase the charge time.

Until all cell voltages and electrolyte specific gravities (corrected to 20°C) cease to 

rise for three consecutive hourly readings.

Long or poor storage will increase the time to charge. Constant current charging is 

preferable to ensure electrolyte consistency across the cells and a reasonable charge time.

If the temperature of the electrolyte is below 40°C, it is better to overcharge the 

battery rather than to keep the battery undercharged.

Imbalances are possible after long or poor storage.
Example: charging at constant voltage a battery which has been stored in poor conditions, 

24 cells in which only 6 cells have been kept in good storage conditions.

- charge at constant voltage 

2.35 Volts per cell

- maxi voltage supplied by the charger 

2.35 x 24  =  56.4 Volts

- the voltage of the best 6 cells rises quickly to 

2.60 x 6 

=  15.6 Volts

- 18 cells will be in average at 2.26 Volts per cell

  when the battery voltage reaches 56.4 Volts 

2.26 x 18  =  40.8 Volts

 

 

  56.4 Volts

- at 56.4 Volts, the current falls off to a very small value. With this very low float current, the 

charging time will be longer for the 18 cells at 2.26 Volts. Continue charging until the specific 

gravity of the electrolyte for all cells rise to the nominal specific gravity at maximum level.

Initial charge

The initial charge is very important as it can affect the life and performance of the battery. 

Cells must be fully charged before the battery is put into service. Charging must be continued until the specific 

gravity of every cell reaches between 1.235 and 1.240 at 20°C (maximum level) - see section 5.

Details of charge at constant voltage

The voltage is maintained at a constant fixed value per cell. 

If the voltage is limited to 2.30Vpc the battery will not reach the gassing point. Ensuring that the specific gravity of the 

electrolyte within a cell is consistent will take longer.

Содержание PowerSafe OPzS

Страница 1: ...Filling and Charging Moist Charged Flooded Batteries RESERVE POWER PowerSafe OPzS PowerSafe TS...

Страница 2: ...3 Battery installation 4 Stand assembly Cell installation 4 Putting cells into service 5 7 Filling cells Initial charge 5 Specific gravity reading 8 Final specific gravity after charging Correction of...

Страница 3: ...until ready to activate Moist charged batteries are active and electrically live at all times Do not short terminal posts Accessories and tools required Please ensure that all accessories and tools a...

Страница 4: ...use the spacers provided 16 3 Battery installation Stand assembly 4 Cells should be connected in series Assemble the battery on the stand ensuring that the positive terminal of one cell is connected t...

Страница 5: ...between terminals of opposite polarities 6 Place the standard vent plugs on the cells Do not tighten them at this stage to avoid over pressuring cells during the charge Check the polarity with a voltm...

Страница 6: ...ge the battery rather than to keep the battery undercharged Imbalances are possible after long or poor storage Example charging at constant voltage a battery which has been stored in poor conditions 2...

Страница 7: ...2 67V 2 64V 2 70V 2 65V 2 62V 2 59V 2 65V 2 60V 2 57V 2 54V 2 60V 2 55V 2 52V 2 49V Minimum voltage in volts per cell for 15 C 25 C 35 C 45 C Time to equalise the specific gravity Example If the room...

Страница 8: ...irt the solution back into the cell from which it was drawn The nominal specific gravity at the end of the charge at the specified level is for a temperature of 20 C If the temperature is above or bel...

Страница 9: ...of explosion or fire Danger Cells are heavy Make sure they are safely installed Only use suitable transport and lifting equipment Electrical hazard Electrolyte is highly corrosive Risk of explosion a...

Страница 10: ...NH3 2 8 Anhydride sulphur SO2 4 5 Materials oxydisable to KMnO4 25 4 Visual Aspect Clear Resistivity 60 000 Maximum Impurities ppm Iron Fe 5 Copper Cu 5 Arsenic As 1 Antimony Sb 1 Manganese Mn 0 1 Ni...

Страница 11: ...ity 1 280 Temperature 20 C T C SG Electrolyte Temperature Electrolyte Temperature Electrolyte Specific Gravity 1 190 1 200 1 210 1 220 1 230 1 240 1 250 1 260 2 00 2 10 2 20 2 30 2 40 2 50 2 60 2 70 0...

Страница 12: ...s name Date Cell No Volts V Specific Gravity Electrolyte Temp C Volts V Specific Gravity Electrolyte Temp C Volts V Specific Gravity Electrolyte Temp C Volts V Specific Gravity Electrolyte Temp C Bat...

Страница 13: ...13 8 Notes...

Страница 14: ...14 Notes...

Страница 15: ...15 Notes...

Страница 16: ...1 610 208 1991 1 800 538 3627 Fax 1 610 372 8613 EnerSys EMEA EH Europe GmbH L wenstrasse 32 8001 Z rich Switzerland EnerSys Asia 152 Beach Road Gateway East Building Level 11 189721 Singapore Tel 65...

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