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www.enersys.com Publication No. US-FL-IOM-002 January 2007
7.3 Battery
Installation
To install an EnerSys battery system, follow the procedures below:
1.
Install the rack according to the rack assembly information detailed in “
Instructions for
Assembling and Maintaining Standard and Seismic Battery Racks
” or “
Instructions for
Assembling Seismic Racks
” (included with the rack shipment).
2.
Before lifting cells/jars, determine which two sides will be positioned across the rails.
3.
Employ the appropriate lifting/handling method for the cells to be installed
(as described in Section 6.3).
WARNING
Allowing the cell/unit to drop quickly may damage
the internal cell components.
Exercise extreme caution when initially lifting cells and when lowering them into final
position on the rack. To prevent one end of the unit from “kicking out,” assign one person to
steady the unit on a level plane during the entire lifting procedure.
4.
Position the first cell/jar on the bottom shelf, centered across the rails. After placement,
remove the lifting belt (if used) from the hook and pull the belt from under the module. Also
remove any remaining protective packing covers. See Figure 7.1.
WARNING
Improper lifting may result in damage
to the module or in personal injury.
CELL/JAR PLACEMENT
Figure 7.1
To lubricate the rack rails for sliding cells into position, use only EnerSys
Pro-Slide or Dow Corning Silicon Compound #111.
When sliding the cells on the lubricated rails, Do NOT push on the center of the cell/unit.
Hold the cell by placing hands on the corners of the jar and then push to slide.
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