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4

1.0  SAFETY

1.1  Introduction

Read all instructions carefully. Follow all recommended safety 

precautions to avoid personal injury as well as damage to the 

pump and/or damage to other property. Enerpac cannot be 

responsible for any damage or injury from unsafe use, lack of 

maintenance or incorrect operation. Do not remove warning 

labels, tags, or decals. In the event any questions or concerns 

arise, contact Enerpac or a local Enerpac distributor for 

clarification.
If you have never been trained on high-pressure hydraulic safety, 

consult your distributor or service center for a free Enerpac 

Hydraulic Safety Course.
This manual follows a system of safety alert symbols, signal 

words and safety messages to warn the user of specific hazards. 

Failure to comply with these warnings could result in death or 

serious personal injury, as well as damage to the equipment or 

other property.

The 

Safety Alert Symbol

 appears throughout this 

manual. It is used to alert you to potential physical 

injury hazards. Pay close attention to Safety Alert 

Symbols and obey all safety messages that follow this symbol 

to avoid the possibility of death or serious personal injury.
Safety Alert Symbols are used in conjunction with certain 

Signal Words that call attention to safety messages or property 

damage messages and designate a degree or level of hazard 

seriousness. The Signal Words used in this manual are DANGER, 

WARNING, CAUTION and NOTICE.

  

DANGER

  

Indicates a hazardous situation that, if not 

avoided, 

will

 result in death or serious 

personal injury.

  WARNING

 

Indicates a hazardous situation that, if not 

avoided, 

could

 result in death or serious 

personal injury.

  CAUTION

 

Indicates a hazardous situation that, if not 

avoided, 

could

 result in minor or moderate 

personal injury.

 

NOTICE

 Indicates information considered important, 

but not hazard related (e.g. messages relating 

to property damage). Please note that the 

Safety Alert Symbol will 

not

 be used with this 

signal word.

1.2  General Hydraulic Safety Precautions

  WARNING

Failure to observe and comply with the following precautions 

could result in death or serious personal injury. Property 

damage could also occur.

•  Do not remove or disable the pump relief valve.
•  Never set the relief valve

 

to a higher pressure than the 

maximum rated pressure of the pump.

•  Stay clear of loads supported by hydraulics. To avoid personal 

injury, keep hands and feet away from cylinder and work 

piece during operation.

•  Do not handle pressurized hoses. Escaping oil under pressure 

can penetrate the skin. If oil is injected under the skin, see a 

doctor immediately.

•  A cylinder when used as a load lifting device, should never be 

used as a load holding device. After the load has been raised 

or lowered, it always must be blocked mechanically.

•  Do not pressurize disconnected couplers.
•  Only use hydraulic cylinders in a coupled system. Never use 

a cylinder with uncoupled couplers. If the cylinder becomes 

extremely overloaded, components can fail catastrophically, 

causing severe personal injury.

•  Use only rigid pieces to hold loads. Carefully select steel or 

wood blocks that are capable of supporting the load. Never 

use a hydraulic cylinder as a shim or spacer in any lifting or 

pressing application.

•  Avoid situations where loads are not directly centered on 

the cylinder plunger. Off-center loads produce considerable 

strain on cylinders and plungers. In addition, the load may slip 

or fall, causing potential danger.

•  The system operating pressure must not exceed the pressure 

rating of the lowest rated component in the system. Install 

pressure gauge(s) in the system to monitor operating pressure. 

It is your window to see what is happening in the system.

•  Do not exceed equipment ratings. Never attempt to lift a load 

weighing more than the capacity of the cylinder. Overloading 

causes equipment failure and possible personal injury

•  Wear personal protective gear when operating hydraulic 

equipment. Always wear eye protection. Safety equipment 

such as dust mask, non-skid safety shoes, hard hat, or 

hearing protection used for appropriate conditions will reduce 

personal injuries.

•  Be sure setup is stable before lifting load. Cylinders should 

be placed on a flat surface that can support the load. Where 

applicable, use a cylinder base for added stability. Do not 

weld or otherwise modify the cylinder to attach a base or 

other support.

Содержание XC-1400 Series

Страница 1: ...Instruction Sheet XC 1401MB XC 1401ME XC 1401M XC 1402MB XC 1402ME XC 1402M XC 1400 Series Cordless Electric Pump L4146 Rev B 11 19 Models English EN ...

Страница 2: ......

Страница 3: ...tibility EMC 8 4 0 IMPORTANT RECEIVING INSTRUCTIONS 8 5 0 HYDRAULIC CONNECTIONS 8 6 0 BATTERY PACK 9 6 1 Battery Pack Fuel Gauge 9 6 2 Battery Pack Installation and Removal 9 7 0 OPERATION 10 7 1 Before Start up 10 7 2 Trigger Lock 10 7 3 Starting and Stopping the Pump Motor 10 7 4 Operating Precautions 10 7 5 Control Valve Operation 11 7 6 Air Removal 11 7 7 Battery Pack Current Draw Protection 1...

Страница 4: ... could result in death or serious personal injury Property damage could also occur Do not remove or disable the pump relief valve Never set the relief valve to a higher pressure than the maximum rated pressure of the pump Stay clear of loads supported by hydraulics To avoid personal injury keep hands and feet away from cylinder and work piece during operation Do not handle pressurized hoses Escapi...

Страница 5: ...the motor and other components Allow sufficient time for the pump to cool between operations To help prevent automatic motor shutdown do not exceed the pump s rated duty cycle of 25 To avoid accidental starting ensure that the trigger safety lock is in the locked position before carrying or moving the pump Do not carry the pump with your hand or fingers on the trigger Do not use the pump if the tr...

Страница 6: ... and 2 Battery Packs 230 28 XC 1402ME 120 2 0 24 2 11 0 Pump Charger and 2 Battery Packs 230 28 XC 1401M 60 1 0 22 3 10 1 Pump Only For pump model numbers ending in M the charger and battery packs are not included and must be user supplied See table below for additional information XC 1402M 120 2 0 24 2 11 0 Pump Only Reservoir size is approximate Actual usable oil capacity will be slightly less A...

Страница 7: ...apacity is provided XC 1401 models feature a one liter 60 in oil reservoir XC 1402 models contain a two liter 120 in oil reservoir The pump s high strength fiberglass reinforced composite shroud provides superior durability in demanding job site environments An integrated carrying handle and removable carrying strap allow for easy portability Power is supplied by a rechargeable 28 volt Lithium Ion...

Страница 8: ... by warranty If shipping damage is found notify carrier at once The carrier is responsible for all repair and replacement costs resulting from damage in shipment The pump can be ordered either with or without battery packs and a compatible AC powered battery charger These items will be included in the shipment if ordered 5 0 HYDRAULIC CONNECTIONS The pump contains a 4 way 3 position manual control...

Страница 9: ...K 6 1 Battery Pack Fuel Gauge New battery packs must be charged before use Each battery pack contains a fuel gauge with four indicator lights The indicator lights show the approximate run time remaining before the battery pack becomes completely discharged Press the fuel gauge button to display the lights The fuel gauge will stay lit for two seconds Refer to the following table to determine the le...

Страница 10: ... unlocked position 2 To start the pump motor firmly grasp the carrying handle and pull the trigger switch upward 3 To stop the pump motor release the trigger switch Motor ON Motor OFF Figure 9 Trigger Switch on off control 7 4 Operating Precautions WARNING Failure to observe the following precautions and instructions could allow load to drop on persons working in the area Death or serious personal...

Страница 11: ...ack from damage and extend its life the battery pack s intelligent circuit monitors both current draw and temperature In extremely high torque binding stalling and short circuit situations the battery pack will shut off if the current draw becomes too high The fuel gauge lights will flash 8 times indicating that battery pack shut off has occurred To prevent battery pack shut off from occurring red...

Страница 12: ...c oil Use of other oils may result in damage to pump components Such damage is not covered under the Enerpac product warranty 8 3 Adding Oil CAUTION Be certain that cylinder or tool is fully retracted before adding any oil to the reservoir If an oil filled cylinder or tool is retracted after additional oil has been added to the reservoir the reservoir could become overfilled and burst Minor or mod...

Страница 13: ...g It will be removed later but must remain installed at this time 8 Move the trigger lock to the unlocked position 9 Move the control valve lever to the A advance position 10 Pull the trigger switch upward to start the pump motor Continue running the motor until oil stops flowing from the open ended hose Then release the trigger switch NOTICE Dispose of used oil in accordance with all applicable l...

Страница 14: ...rd to start the pump motor f With the motor running slowly turn the Allen wrench clockwise to increase the pressure setting to the desired setting 10 300 psi 712 bar maximum Observe the pressure gauge to determine when this setting has been reached g After adjusting the pressure setting release the trigger switch to stop the motor h Pull the trigger switch upward again and re check the pressure ga...

Страница 15: ...Center d Internal damage to pump Contact Enerpac Authorized Service Center 4 Cylinder will not advance or retract a Oil level low Add oil until reservoir is completely full b Pump needs priming To prime the pump be sure that the pump reservoir is filled with oil Then run the pump with the control valve in the neutral position while gently rocking the pump from side to side c Oil intake screens clo...

Страница 16: ...www enerpac com ...

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