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15

Troubleshooting Guide

Symptom

Possible Cause

Solution

1. Pump will not start.

a. Battery pack not installed.

Install battery pack.

b. Electrical contacts dirty or corroded.

Clean contacts on the battery, pump and charger.

c. Battery pack discharged.

Charge battery pack.

d. Battery pack shut-off.

Refer to Milwaukee Electric Tool battery/charger instruction 

manual.

e. Motor brushes worn.

Contact Enerpac Authorized Service Center.

f.  Trigger lock engaged.

Move trigger lock to the 

unlocked

 position.

g. Motor damaged.

Contact Enerpac Authorized Service Center.

2. Pump clicks when trigger 

switch is pulled, but does not 

start.

a. Electrical contacts dirty or corroded.

Clean contacts on the battery, pump and charger.

b. Battery pack discharged.

Charge battery pack.

c. Battery pack too cool or too warm.

Allow the battery temperature to return to operating range. 

Refer to Milwaukee Electric Tool battery/charger instruction 

manual.

d. Battery pack damaged or not functioning. Replace battery pack.

e.  Pump jammed due to obstruction. 

Possible internal damage to pump.

Contact Enerpac Authorized Service Center.

3. Low fluid output.

a. Pump needs priming.

To prime the pump, be sure that the pump reservoir is filled 

with oil. Then, run the pump with the control valve in the neutral 

position while gently rocking the pump from side-to-side.

b. Bypass valve malfunction.

Contact Enerpac Authorized Service Center.

c. Oil intake screens clogged with debris.

Contact Enerpac Authorized Service Center.

d. Internal damage to pump.

Contact Enerpac Authorized Service Center.

4. Cylinder will not advance or 

retract.

a. Oil level low.

Add oil until reservoir is completely full.

b. Pump needs priming.

To prime the pump, be sure that the pump reservoir is filled 

with oil. Then, run the pump with the control valve in the neutral 

position while gently rocking the pump from side-to-side.

c. Oil intake screens clogged with debris.

Contact Enerpac Authorized Service Center.

d. Valve handle in wrong position.

Move valve handle to the “A” (pressure) position to advance.

Move valve handle to the “B” (return) position to retract.

5. Pump slows down and stops. Battery pack discharged.

Charge battery pack.

6. Cylinder advances and 

retracts erratically.

a. Air in the system.

Advance and retract the cylinder until operation is smooth.

b. External hydraulic leak.

Tighten connections. Replace damaged components.

c. Internal leakage in valve.

Contact Enerpac Authorized Service Center.

d. Internal damage to valve.

Contact Enerpac Authorized Service Center.

e. Internal damage to pump.

Contact Enerpac Authorized Service Center.

7. Pump pulses and/or stops 

during prolonged or heavy 

operation.

Excessive current draw.

Immediately release the trigger to prevent battery from shutting 

off. Allow time for battery pack to cool before restarting pump.

 

NOTICE

 

If battery pack shuts off, place pack on charger to 

reset.

8. Pump does not build 

pressure.

User-adjustable relief valve set too low.

Adjust relief valve pressure. Refer to Section 8.4.

9. Noisy pump operation.

a. Pump element piston sticking.

Contact Enerpac Authorized Service Center.

b. Motor or gear damaged.

Contact Enerpac Authorized Service Center.

Содержание XC-1400 Series

Страница 1: ...Instruction Sheet XC 1401MB XC 1401ME XC 1401M XC 1402MB XC 1402ME XC 1402M XC 1400 Series Cordless Electric Pump L4146 Rev B 11 19 Models English EN ...

Страница 2: ......

Страница 3: ...tibility EMC 8 4 0 IMPORTANT RECEIVING INSTRUCTIONS 8 5 0 HYDRAULIC CONNECTIONS 8 6 0 BATTERY PACK 9 6 1 Battery Pack Fuel Gauge 9 6 2 Battery Pack Installation and Removal 9 7 0 OPERATION 10 7 1 Before Start up 10 7 2 Trigger Lock 10 7 3 Starting and Stopping the Pump Motor 10 7 4 Operating Precautions 10 7 5 Control Valve Operation 11 7 6 Air Removal 11 7 7 Battery Pack Current Draw Protection 1...

Страница 4: ... could result in death or serious personal injury Property damage could also occur Do not remove or disable the pump relief valve Never set the relief valve to a higher pressure than the maximum rated pressure of the pump Stay clear of loads supported by hydraulics To avoid personal injury keep hands and feet away from cylinder and work piece during operation Do not handle pressurized hoses Escapi...

Страница 5: ...the motor and other components Allow sufficient time for the pump to cool between operations To help prevent automatic motor shutdown do not exceed the pump s rated duty cycle of 25 To avoid accidental starting ensure that the trigger safety lock is in the locked position before carrying or moving the pump Do not carry the pump with your hand or fingers on the trigger Do not use the pump if the tr...

Страница 6: ... and 2 Battery Packs 230 28 XC 1402ME 120 2 0 24 2 11 0 Pump Charger and 2 Battery Packs 230 28 XC 1401M 60 1 0 22 3 10 1 Pump Only For pump model numbers ending in M the charger and battery packs are not included and must be user supplied See table below for additional information XC 1402M 120 2 0 24 2 11 0 Pump Only Reservoir size is approximate Actual usable oil capacity will be slightly less A...

Страница 7: ...apacity is provided XC 1401 models feature a one liter 60 in oil reservoir XC 1402 models contain a two liter 120 in oil reservoir The pump s high strength fiberglass reinforced composite shroud provides superior durability in demanding job site environments An integrated carrying handle and removable carrying strap allow for easy portability Power is supplied by a rechargeable 28 volt Lithium Ion...

Страница 8: ... by warranty If shipping damage is found notify carrier at once The carrier is responsible for all repair and replacement costs resulting from damage in shipment The pump can be ordered either with or without battery packs and a compatible AC powered battery charger These items will be included in the shipment if ordered 5 0 HYDRAULIC CONNECTIONS The pump contains a 4 way 3 position manual control...

Страница 9: ...K 6 1 Battery Pack Fuel Gauge New battery packs must be charged before use Each battery pack contains a fuel gauge with four indicator lights The indicator lights show the approximate run time remaining before the battery pack becomes completely discharged Press the fuel gauge button to display the lights The fuel gauge will stay lit for two seconds Refer to the following table to determine the le...

Страница 10: ... unlocked position 2 To start the pump motor firmly grasp the carrying handle and pull the trigger switch upward 3 To stop the pump motor release the trigger switch Motor ON Motor OFF Figure 9 Trigger Switch on off control 7 4 Operating Precautions WARNING Failure to observe the following precautions and instructions could allow load to drop on persons working in the area Death or serious personal...

Страница 11: ...ack from damage and extend its life the battery pack s intelligent circuit monitors both current draw and temperature In extremely high torque binding stalling and short circuit situations the battery pack will shut off if the current draw becomes too high The fuel gauge lights will flash 8 times indicating that battery pack shut off has occurred To prevent battery pack shut off from occurring red...

Страница 12: ...c oil Use of other oils may result in damage to pump components Such damage is not covered under the Enerpac product warranty 8 3 Adding Oil CAUTION Be certain that cylinder or tool is fully retracted before adding any oil to the reservoir If an oil filled cylinder or tool is retracted after additional oil has been added to the reservoir the reservoir could become overfilled and burst Minor or mod...

Страница 13: ...g It will be removed later but must remain installed at this time 8 Move the trigger lock to the unlocked position 9 Move the control valve lever to the A advance position 10 Pull the trigger switch upward to start the pump motor Continue running the motor until oil stops flowing from the open ended hose Then release the trigger switch NOTICE Dispose of used oil in accordance with all applicable l...

Страница 14: ...rd to start the pump motor f With the motor running slowly turn the Allen wrench clockwise to increase the pressure setting to the desired setting 10 300 psi 712 bar maximum Observe the pressure gauge to determine when this setting has been reached g After adjusting the pressure setting release the trigger switch to stop the motor h Pull the trigger switch upward again and re check the pressure ga...

Страница 15: ...Center d Internal damage to pump Contact Enerpac Authorized Service Center 4 Cylinder will not advance or retract a Oil level low Add oil until reservoir is completely full b Pump needs priming To prime the pump be sure that the pump reservoir is filled with oil Then run the pump with the control valve in the neutral position while gently rocking the pump from side to side c Oil intake screens clo...

Страница 16: ...www enerpac com ...

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