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L4213_h

3

 

  WARNING

Failure to observe and comply with the following 

precautions could result in death or serious personal 

injury. Property damage could also occur.

•  Read and completely understand the safety 

precautions and instructions in this manual 

before operating the cylinder or preparing it for 

use. Always follow all safety precautions and 

instructions, including those that are contained 

within the procedures of this manual.

•  Operating procedures will vary, depending on 

the system arrangement. Always read, follow 

and completely understand all manufacturer’s 

instructions when operating pumps, valves and all 

other devices used with the cylinders. Follow all 

safety precautions contained in the manufacturer’s 

manuals.

•  Always wear appropriate personal protective 

equipment (P.P.E.) when operating hydraulic 

equipment. Be sure to wear eye protection, work 

gloves and protective clothing. Use of additional 

P.P.E. safety items such as dust mask, non-skid 

safety shoes, hard hat, and hearing protection 

(used as appropriate for the conditions) will reduce 

the chance of personal injuries. The use of these 

items may also be required by local regulations or 

laws.

•  Do not handle pressurized hoses. Escaping oil 

under pressure can penetrate the skin. If oil is 

injected under the skin, see a doctor immediately.

•  Do not pressurize disconnected couplers.
•  Use hydraulic cylinders only in a coupled system.   
•  Do not remove or disable the pump relief valve.
•  Do not remove or disable the cylinder relief valve 

(if equipped). 

•  The system operating pressure must not exceed 

the pressure rating of the lowest rated component 

in the system.

•  Install pressure gauge(s) in the system to monitor 

operating pressure. It is your window to see what 

is happening in the system.

•  Never set a relief valve to a higher pressure than 

the maximum rated pressure of the pump and 

cylinder. If ratings are different, relief valve setting 

should not exceed the setting of the lowest rated 

component (pump or cylinder).

•  The CULP-Series cylinders are designed for a 

maximum working pressure of 10,150 psi [700 

bar]. Do not connect a pump with a higher pressure 

rating to these cylinders.

•  Do not exceed equipment ratings. Never attempt 

to lift a load weighing more than the rated capacity 

of the cylinder. Overloading may cause equipment 

failure and possible personal injury.

•  Be sure setup is stable before lifting load. Cylinders 

should be located on a firm and level surface 

capable of supporting the full load.

•  As needed, use a cylinder base plate of appropriate 

size to provide added stability.

•  On the CULP-Series cylinders, the base plate 

(if used) must be placed under the cylinder 

1.  Safety

Read all instructions carefully. Follow all recommended 

safety precautions to avoid personal injury as well 

as damage to the product and / or damage to other 

property. Enerpac cannot be responsible for any 

damage or injury from unsafe use, lack of maintenance, 

or incorrect operation. Do not remove warning labels, 

tags, or decals. In the event that any questions or 

concerns arise, contact Enerpac or a local Enerpac 

distributor for clarification.
Save these instructions for future use.
If you have never been trained on high-pressure 

hydraulic safety, consult your distributor or service 

center for information about Enerpac Hydraulic Safety 

Courses.
This manual follows a system of safety alert symbols, 

signals, words, and safety messages to warn the user of 

specific hazards. Failure to comply with these warnings 

could result in death or serious personal injury, as well 

as damage to the equipment or other property.

The Safety Alert Symbol appears throughout 

this manual. It is used to alert you to potential 

physical injury hazards. Pay close attention 

to Safety Alert Symbols and obey all safety 

messages

 

that follow this symbol to avoid the possibility 

of death or serious injury.
Safety Alert Symbols are used in conjunction with certain 

Signal Words that call attention to safety messages or 

property damage messages and designate a degree or 

level of hazard seriousness. The Signal Words used in 

this manual are DANGER, WARNING, CAUTION, and 

NOTICE.

Indicates a hazardous situation that, if not 

avoided, will result in death or serious personal injury.

Indicates a hazardous situation that, if not 

avoided, could result in death or serious personal injury.

Indicates a hazardous situation that, if not 

avoided, could result in minor or moderate personal 

injury.

Indicates information considered 

important, but not hazard related (e.g. messages related 

to property damage). Please note that the Safety Alert 

Symbol will not be used with the signal word.

  

DANGER

  WARNING

  CAUTION

 

NOTICE

Содержание CULP10

Страница 1: ...vision H Document Revision Date 07 2022 Document Language ENGLISH EN Operation and Maintenance Manual High Tonnage Ultra Flat Cylinders Enerpac CULP To reduce the risk of injury user must read and und...

Страница 2: ......

Страница 3: ...afety and precision matters elite professionals in industries such as aerospace infrastructure manufacturing mining oil gas and power generation rely on Enerpac for quality tools services and solution...

Страница 4: ...TABLE 6 3 3 PRODUCT DESCRIPTION 6 3 4 TECHNICAL SPECIFICATIONS 6 4 INITIAL SETUP 6 4 1 HYDRAULIC PUMP REQUIREMENTS 6 4 2 HYDRAULIC OIL REQUIREMENTS 7 4 3 HYDRAULIC CONNECTIONS 7 4 4 AIR REMOVAL 7 4 5...

Страница 5: ...ore than the rated capacity of the cylinder Overloading may cause equipment failure and possible personal injury Be sure setup is stable before lifting load Cylinders should be located on a firm and l...

Страница 6: ...the lifted load with cribbing Always be certain that hydraulic pressure is fully relieved and that the load is fully removed from the cylinder s before disconnecting hydraulic hoses loosening hydraul...

Страница 7: ...2 3 Feature Diagram 1 Plunger 2 Stop Ring 3 Cylinder Base 4 Female coupler 5 Dust Cap Only on CULP100 6 Lifting Eye Only on CULP100 Figure 1 Major features and components of CULP cylinders NOTE CULP1...

Страница 8: ...le of holding a sufficient amount of hydraulic oil to operate the cylinder or set of cylinders to full extension The pump must be equipped with a pressure release valve to allow cylinder retraction Th...

Страница 9: ...ration If multiple cylinders are to be used it is recommended that air be removed from each cylinder individually Refer to the following procedure 1 Place the cylinder in the vertical position on a fl...

Страница 10: ...r 5 2 Operating Instructions To advance Operate pump and valve so that pressurized oil flow is directed in a controlled rate from the pump reservoir to the cylinder coupler To retract Operate pump and...

Страница 11: ...nder 3 Plunger advances erratically a Air in hydraulic system Remove air from hydraulic system b Cylinder plunger binding Repair or replace cylinder 4 Plunger advances more slowly than normal a Leakin...

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Страница 16: ...2022 Enerpac Tool Group All Rights Reserved www enerpac com...

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